• Title/Summary/Keyword: Optimum coating conditions

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A Study on Preparation of Alumina Membranes(2) (알루미나 한외여과막의 제조에 관한 연구(2))

  • 유재근;이응상
    • Journal of the Korean Ceramic Society
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    • v.31 no.4
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    • pp.359-366
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    • 1994
  • Tow types of supports were made using $\alpha$-Al2O3 powder and optimum conditions to prepare for supports were provided. Sol solution for coating was synthesized by sol-gel method with aluminum isopropoxide. Supports were coated and heat-treatemented, where the thickness of coating layer was controlled by dipping time. Flux and permeability of alumina membrane were measured by liquid and gas filtration apparatus and these were compared with the provided model. It was confirmed that the coating was done very well without micro~crack and defect.

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The Effect of Drawing Conditions on the Tensile Strength of Optical Fiber (광섬유의 인장강도에 미치는 Drawing Condition의 영향)

  • 한택상;최상삼
    • Journal of the Korean Ceramic Society
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    • v.19 no.1
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    • pp.44-50
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    • 1982
  • Drawing optical fibers in a graphite furnace is one of the most convenient and economical means of producing optical fiber. Since the flaw formation on optical fiber is mainly due to dust contaminations during drawing and surface corrosion by water vapor penetration through coating layer, the tensile strength of optical fiber drawn in a graphite furnace is greatly inflenced by the drawing conditions. The important factors found in this investigation were preform treatment (fire polishing), furnace interior environment (dust contamination, inert gas flows), primary coating condition (resin curing temperature, coating materials, method, thickness) and fiber pulling condition (furnace temperature, drawing speed, pulling tension). The tensile strength at optimum drawing conditions turned out to be 5 ~ 6 GPa.

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Optimization for Electro Deposition Process of PC/ABS Resin Surface Treatment (수지의 하전 입자빔 전처리 공정의 최적화)

  • Park, Young Sik;Shim, Ha-Mong;Na, Myung Hwan;Song, Ho-Chun;Yoon, Sanghoo;Jang, Keun Sam
    • The Korean Journal of Applied Statistics
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    • v.27 no.4
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    • pp.543-552
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    • 2014
  • High bandwidth RF such as Bluetooth, GPRS, EDGE, 3GSM, HSDPA is papular in the mobile phone market. A non-conducting metal coating process requires an e-beam deposition of metal, two steps of UV hard coating primer and top coating; however, it is inefficient. We navigate to the electron beam irradiation conditions(resin surface treatment conditions) in the PC/ABS resin injection process. By analyzing the experimental results, we find the optimum development conditions for the electro deposition pre-treatment process and mass production lines using the plasma generated electron beam source.

Fabrication and Characterization of Cf/SiC Composite with BN Interphase Coated by Wet Chemical Process (습식법으로 제조된 BN 중간층을 가진 Cf/SiC 복합재의 제조 및 물성 평가)

  • Koo, Jun-mo;Kim, Kyung Ho;Han, Yoonsoo
    • Journal of the Korean institute of surface engineering
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    • v.50 no.6
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    • pp.523-530
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    • 2017
  • In this study, we developed the h-BN interphase for ceramic matrix composites (CMCs) through a wet chemical coating method, which has excellent price competitiveness and is a simple process as a departure from the existing high cost chemical vapor deposition method. The optimum condition for nitriding an h-BN interphase using boric acid and urea as precursors were derived, and the h-BN interphase coating through a wet method on a carbon preform of 2.5 D was conducted to apply the optimum conditions to the CMCs. In order to control the coating property via the wet coating method, four parameters were investigated such as dipping time of the specimen in the precursor solution, the ratio of boric acid and urea in the precursor, the concentration of solution where the precursor was dissolved, and the cycle of dipping and dry process. The CMCs was fabricated through polymer impregnation and pyrolysis (PIP) processes and a three-point flexural strength test was conducted to verify the role of the coated h-BN interphase.

A Study on Plasma Sprayed Porous Super Austenitic Stainless Steel Coating for Improvement of Bone Ingrowth (Bone ingrowth 향상을 위해 플라즈마 용사된 초내식성 오스테나이트 스테인리스강의 다공성 코팅층에 대한 연구)

  • 오근택;박용수
    • Journal of the Korean institute of surface engineering
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    • v.29 no.2
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    • pp.81-92
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    • 1996
  • The cementless fixation of bone ingrowth by porous coatings on artificial hip joint prostheses are replacing polymethylmethacrylate(PMMA) bone cement fixations. However, the major interests in the field of porous metal coating are environmental corrosivity accelerated by metal ion release, deterioration in the mechanical property of the coating, and the mechanical failure of the coatings as well as the substrate. Therefore, the selection of right materials for coatings and the development of porous coating techniques must be accomplished. Because of the existing problems in Ti and Ti alloys which are used extensively, this study is focused on the plasma spraying technique for coating on super stainless steel substrate. In order to determine the optimum conditions which satisfy the requirement for the porous coatings, under the plasma spraying, we selected the experimental parameters which extensively influenced on the characteristics of the coating through the pre-examination. Spray distance has been selected among 120, 160, and 200mm and primary gas flow rate among 70, 100, and 130 SCFH. Current and secondary gas($H_2$) flow rate was fixed at 400A, and 15 SCFH respectively. To understand the characteristics of the coatings, surface morphology, cross-sectional micro-structure, surface roughness, residual stress, and corrosion resistance were elucidated and the best conditions for the bone ingrowth improvement on artificial hip joint prostheses were found.

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An Experimental Study on the Frictional Behavior of Silver Coating Films at Sliding Surfaces (은 박막의 미끄럼 마찰거동에 대한 실험적 고찰)

  • 양승호;공호성;윤의성;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.7-13
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    • 1999
  • An experimental study was performed to discover the effect of silver coating on the frictional behavior of SM45C steel at sliding surfaces. Pure silver was coated the SM45C disk surfaces by a thermal evaporation method. Experiments using a pin-on-disk test-rig was performed under dry air and various humidity conditions. Friction coefficients increased to a high and unstable value after failure of coating, and friction coefficients increased with increasing the thickness of silver coated layer. But optimum coating thickness was not observed.

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Effect of Manufacturing Process Conditions on Characteristics of Metal Particle Tape (초미립 Metal Tape의 제특성에 미치는 제조공정의 영향)

  • 김주호;김기호
    • Journal of the Korean Magnetics Society
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    • v.6 no.1
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    • pp.21-27
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    • 1996
  • The effects of various manufacturing conditions on the characteristics of metal particle tape using ultra-fine metal powder were investigated. As functions of kneading conditions and milling solid contents. coating thickness, orientation, calender and curing conditions. various properties of the tapes were studied. By the consideration of physical and eletromagnetic properties of the tapes, optimum process conditions were determined. As a result of above investigations, we concluded that manufacturing processes were very important factor in addition to dispersion behavior of particles for achieving maximum properties of the metal particle tape.

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Effects of Spraying Conditions on the Mechanical Properties of Titania Ceramic Coating Layer (티타니아 세라믹 熔射皮膜의 機械的 特性에 미치는 熔射條件의 影響에 관한 硏究)

  • Kim, Yeong-Sik;Kim, Yeong-Sik
    • Journal of Advanced Marine Engineering and Technology
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    • v.15 no.3
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    • pp.39-44
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    • 1991
  • The purpose of this investigation is to examine the effects of spraying conditions on the mechanical properties of flame-sprayed titania ceramic coating layer. Titania ceramic was sprayed onto the mild steel substrate under the various spraying conditions. Spraying distances were 100, 150, 200, 250mm respectively and pinch air pressures were 0.2 0.3, 0.4 MPa at each spraying distance. The mechanical properties such as microhardness, adhesive strength and erosion wear resistance were tested for the specimens sprayed under the various spraying conditions above mentioned. The optimum operational conditions obtained through the experimental results were 150mm of spraying distance and 0.3 MPa of pinch air pressure.

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Reflectivity Control at Substrate / Photoresist Interface by Inorganic Bottom Anti-Reflection Coating for Nanometer-scaled Devices

  • Kim, Sang-Yong;Kim, Yong-Sik
    • Transactions on Electrical and Electronic Materials
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    • v.15 no.3
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    • pp.159-163
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    • 2014
  • More accurate CD (Critical Dimension) control is required for the nanometer-scaled devices. However, since the reflectivity between substrate and PR (Photoresist) becomes higher, the CD (Critical Dimension) swing curve was intensified. The higher reflectivity also causes PR notching due to the pattern of sub-layer. For this device requirement, it was optimized for the thickness, refractive index(n) and absorption coefficient(k) in the bottom anti-reflective coating(BARC; SiON) and photoresist with the minimum reflectivity. The computational simulated conditions, which were determined with the thickness of 33 nm, n of 1.89 and k of 0.369 as the optimum condition, were successfully applied to the experiments with no standing wave for the 0.13um-device. At this condition, the lowest reflectivity was 0.44%. This optimum condition for BARC SiON film was applied to the process for 0.13um-device. The optimum SiON film as BARC to PR and sub-layer could be formed with the accurate CD control and no standing waver for the nanometer-scaled semiconductor manufacturing process.

A Study of the Pack Cemented SiC Coating on Graphite by Experimental Design (흑연의 내산화성 증진을 위한 실험 계획법에 따른 탄화규소 코팅에 관한 연구)

  • 서임춘;리원준;예병한;박종욱
    • Journal of the Korean Ceramic Society
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    • v.29 no.10
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    • pp.785-790
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    • 1992
  • A study of the pack cemcented SiC coating on graphite was performed and the process conditions were evaluated by means of experimental design. The content of Si, P2O5, B and Al2O3 reaction temperature, reaction time and acid treatment wast tested as the experimental variables. The results were analyzed and compared by the characteristic value of 10% weight loss by oxidation. The acid treatment exhibited the most effective anti-oxidation property and the optimum conditions were the powder composition of 20% Si, 3% B and 77% SiC, the reaction temperature of 1550$^{\circ}C$ for 7 hours with phosphoric acid treatment. The pack coating performed under this condition improved the 10% weight loss oxidation temperature by 514$^{\circ}C$ compared to the bare graphite.

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