• Title/Summary/Keyword: Optimum coating conditions

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Electrical Properties of DC Sputtered Titanium Nitride Films with Different Processing Conditions and Substrates

  • Jin, Yen;Kim, Young-Gu;Kim, Jong-Ho;Kim, Do-Kyung
    • Journal of the Korean Ceramic Society
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    • v.42 no.7 s.278
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    • pp.455-460
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    • 2005
  • Deposition of TiN$_{x}$ film was conducted with a DC sputtering technique. The effect of the processing parameters such as substrate temperature, deposition time, working pressure, bias power, and volumetric flowing rate ratio of Ar to N$_{2}$ gas on the resistivity of TiN$_{x}$ film was systematically investigated. Three kinds of substrates, soda-lime glass, (100) Si wafer, and 111m thermally grown (111) SiO$_{2}$ wafer were used to explore the effect of substrate. The phase of TiN$_{x}$ film was analyzed by XRD peak pattern and deposition rate was determined by measuring the thickness of TiNx film through SEM cross-sectional view. Resistance was obtained by 4 point probe method as a function of processing parameters and types of substrates. Finally, optimum condition for synthesizing TiN$_{x}$ film having lowest resistivity was discussed.

A Study on the Optimum Design for LTCC Micro-Reformer: Design and performance evalution of monolith fuel reformer/PROX (LTCC를 소재로 하는 마이크로 리포머의 최적 설계에 관한 연구 ; 일체형 Reformer/PROX 반응기의 설계 및 성능평가)

  • Chung, C.H.;Oh, J.H.;Jang, J.H.;Jeong, M.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.10a
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    • pp.615-616
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    • 2006
  • A micro-fuel processor system integrating steam reformer and partial oxidation reactor was manufactured using low temperature cofired ceramic (LTCC). A CuO/ZnO/$Al_2O_3$ catalyst and Pt-based catalyst prepared by wet impregnation were used for steam reforming and partial oxidation, respectively. The performance of the LTCC micro-fuel processor was measured at various operating conditions such as the effect of the feed flow rate, the ratio of $H_2O/CH_3OH$, and the operating temperature on the LTCC reformer and CO clean-up system. The catalyst layer was loaded with "Fill and Dry" coating for small volume. The product gas was composed of $70\sim75%$ hydrogen, $20\sim25%$ carbon dioxide, and $1\sim2%$ carbon monoxide at $250\sim300^{\circ}C$, respectively.

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Studies on the Foldability of Coated Board(II) - Influence of operating conditions in creasing and folding process on the foldability of duplex board - (백판지의 제함적성에 관한 연구(제2보) - 괘선/구부림 가공 작업조건이 제함적성에 미치는 영향 -)

  • Lee, Yong-Kyu;Lim, Won-Seok;Kim, Chang-Keun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.4
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    • pp.66-73
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    • 2008
  • When coated paperboard is printed, pressed into a groove with a creasing rule and folded, white line cracking occurs along the crease due to intensive mechanical pressure. The cracking will deteriorates product quality and waste resources. Effects of creasing pressure and ink dosage on the foldability of coated board were investigated. It was shown that applying an optimum pressure is important during creasing. When the pressure was too low, the crease formed was not sufficiently deep enough to enable precise folding. When an excess pressure was applied, fiber bonding was destroyed, resulted in unsatisfactory cracking. When the coated board was folded in machine direction (MD), long cracks were formed along MD. When it folded in cross direction (CD), the cracks were shorter and formed perpendicular to CD. Printing promoted cracking due to the decrease in flexibility of coated board. In addition, uneven ink film layer on the coating layer caused worse cracking.

Fabrication of Large Area Silicon Mirror for Integrated Optical Pickup (집적형 광 픽업용 대면적 실리콘 미러 제작)

  • Kim, Hae-Sung;Lee, Myung-Bok;Sohn, Jin-Seung;Suh, Sung-Dong;Cho, Eun-Hyoung
    • Transactions of the Society of Information Storage Systems
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    • v.1 no.2
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    • pp.182-187
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    • 2005
  • A large area micro mirror is an optical element that functions as changing an optical path by reflection in integrated optical system. We fabricated the large area silicon mirror by anisotropic etching using MEMS for implementation of integrated optical pickup. In this work, we report the optimum conditions to better fabricate and design, greatly improve mirror surface quality. To obtain mirror surface of $45^{\circ},\;9.74^{\circ}$ off-axis silicon wafer from (100) plane was used in etching condition of $80^{\circ}C$ with 40wt.% KOH solution. After wet etching, polishing process by MR fluid was applied to mirror surface for reduction of roughness. In the next step, after polymer coating on the polished Si wafer, the Si mirror was fabricated by UV curing using a trapezoid bar-type way structure. Finally, we obtained peak to valley roughness about 50 nm in large area of $mm^2$ and it is applicable to optical pickup using blu-ray wavelength as well as infrared wavelength.

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Bismuth Coated Carbon Fiber Microelectrode with Gallic Acid n-Propyl Ester for Trace Copper Analysis (비스무스코팅 탄소섬유전극과 갤릭산 착물을 사용한 구리 이온의 흔적량 분석)

  • Ly, Suw-Young;Lee, Chang-Hyun;Jung, Young-Sam
    • Journal of Environmental Science International
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    • v.16 no.10
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    • pp.1111-1118
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    • 2007
  • A bismuth-coated carbon fiber microelectrode was prepared using cyclic voltammetry (CV). An analytical application was performed for the copper analysis with Square Wave Stripping Voltammetry (SWSV). Gallic acid n-propyl ester (PG) was used for the complex formation with a copper ion, and electrochemical measurements were performed with a pre-amplifier of a low-current module for nano am per detection. The effects of various parameters on the response were optimized. Analytical working ranges of $0.03-25.9\;{\mu}gl^{-1}$ and $0-25\'mgl^{-1}$ Cu(II) were obtained. The relative standard deviation at $13\;mgl^{-1}$ Cu was 0.9% (n = 12) in optimum conditions. The detection limit was found to have been $0.019\;{\mu}gl^{-1}$, with a 30-sec accumulation time. The developed methods were applied to a copper assay in water samples.

Effect of Process Parameters on Microhardness of Ni-Al2O3 Composite Coatings (Ni-Al2O3 복합코팅의 마이크로 경도에 대한 공정변수의 영향)

  • Jin, Yeung-Jun;Park, Simon
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_2
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    • pp.1037-1045
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    • 2022
  • In this study, nanoscale Al2O3 ceramic particles were used due its exceptionally high hardness characteristics, chemical stability, and wear resistance properties. These nanoparticles will be used to investigate the optimal process conditions for the electro co-deposition of the Ni-Al2O3 composite coatings. A Watts bath electrolytic solution of a controlled composition along with a fixed agitation speed was used for this study. Whereas the current density, the pH value, temperature and concentration of the nano Al2O3 particles of the electrolyte were designated as the manipulative variables. The experimental design method was based on the orthogonal array to find the optimum processing parameters for the electro co-deposition of Ni-Al2O3 composite coatings. The result of confirmation experimental based on the optimal processing condition through the analysis of variance ; EDX analysis found that the ratio of alumina increased to 8.65 wt.% and subsequently the overall hardness increased to 983 Hv. Specially, alumina were evenly distributed on Nickel matrix and particles were embedded more firmly and finely in Nickel matrix.

A Study on Affinity Chromatography of Protein by Flat and Hollow-Fiber Membrane Module (평판막 및 실관막 모듈에 의한 단백질의 친화성 크로마토그래피에 관한 연구)

  • 이광진;염경호
    • Membrane Journal
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    • v.8 no.1
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    • pp.50-58
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    • 1998
  • Protein affinity membranes were prepared via coating of chitosan gel on the porous flat and hollow-fiber polysulfone membranes, followed by the immobilization of the reactive dye (Cibacron Blue 3GA) to the chitosan gel. Maximum protein binding capacity of these affinity membranes was about 70 $\mu{g/cm}^2$. Using the affinity flat membrane module, the elution chromatography of human serum albumin (HSA) was performed to determine the optimum condition of eluent buffer. The optimum condition of eluent was the universal buffer solution of 0.06 M concentration containing 1 M KCl at pH 10. For the frontal chromatography of HSA using the flat module, the dynamic protein binding capacity was rapidly decreased from the equilibrium values with increasing flow rate and HSA concentration of the loading solution. However, in the case of hollow-fiber module, the dynamic binding capacity was maintained an equilibrium value without depending on the operating conditions. These results showed that the hollow-fiber module was more effective than the flat module as an affinity chromatography column.

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Production of Polycolonal Antibody and Optimum Conditions in ELISA for Metalaxyl (Metalaxyl의 다클론 항체생산과 최적 ELISA 조건)

  • Lee, Kang-Bong;Im, Geon-Jae;Jung, Young-Ho;Suh, Yong-Tack
    • Korean Journal of Environmental Agriculture
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    • v.13 no.1
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    • pp.76-82
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    • 1994
  • A competitive indirect enzyme-linked immunosorbent assay(ELISA) was developed to detect and quantify levels of the fungicide metalaxyl in crops. Antiserum against metalaxyl was demonstrated in rabbits immunized with metalaxyl-human serum albumin(HSA) conjugate. Metalaxyl-protein conjugate was prepared by mixed anhydride and peptide coupling method with EDC. In this assay, metalaxyl-ovalbumin(OA) was $coated(8{\mu}g/ml)$ on the microtiter plate, which was incubated for 1 hr at $4^{\circ}C$ or 4 hr at $37^{\circ}C$ with diluted antiserum(1:2,000). The optimum volume ratio of antigen and antibody mixture was 0.5: 1, which was incubated for 1 hr at $20^{\circ}C$. The detection of metalaxyl bound on the surface of wells was determined by the reaction(30 min) of antirabbit Ig G-peroxidase conjugate with its substrate.

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Evaluation on Strengthening Capacities and Rebound Rate of Structures with Sprayed FRP (분사식 FRP에 의한 구조물의 보강 성능 및 반발률 평가)

  • Han, Seung-Chul;Yang, Jun-Mo;Yoon, Young-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.1
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    • pp.193-202
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    • 2008
  • This paper investigates experimentally the confining effect, strengthening capacity and rebound rate of sprayed Fiber-Reinforced-Polymer (SFRP). From the method, resin and chopped fibers are sprayed separately from the nozzle with high pressure, and then they are attached to the concrete surface, so structure could be repaired. To evaluate the strengthening effect of sprayed FRP, cylindrical specimens and beam specimens were strengthening with SFRP. As main material of FRP, glass fiber and polyester resin are used. To investigate the optimum condition of sprayed FRP, the effects of fiber length, coating thickness, fiber volume ratio and concrete strength were examined. Capacities of sprayed FRP method were also compared to the FRP sheet method. In case of the sprayed FRP, rebound rate is important parameter considering economical efficiency and constructibility, so rebound rate of was discussed. From the test results, optimum conditions of sprayed FRP were determined. SFRP method showed superior strengthening capacities than FRP sheet method.

Fabrication of Indium Tin Oxide (ITO) Transparent Thin Films and Their Microwave Shielding Properties (Indium Tin Oxide (ITO) 투광성 박막의 제조 및 전자파 차폐특성)

  • Kim, Yeong-Sik;Jeon, Yong-Su;Kim, Seong-Su
    • Korean Journal of Materials Research
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    • v.9 no.11
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    • pp.1055-1061
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    • 1999
  • Indium Tin Oxide (ITO) films were fabricated by vacuum deposition technique and their microwave shielding properties were investigated for the application to the transparent shield material. The vacuum coating was conducted in a RF co-sputtering machine. The film composition and structure associated with the sputtering conditions (argon and oxygen pressure. substrate temperature. RF input power) were investigated for the attainment of high electrical conductivity and good transparency. The electrical conductivity of IT0 films fabricated under the optimum deposition conditions (substrate temperature : $300^{\circ}C$. Ar flow rate : 20 sccm, Oxygen flow rate : 10 sccm, In/Sn input power : 50/30 W) showed 5.6$\times10^4$mho/m. The optical transparency is also considerably good. The microwave shielding properties including the dominant shielding mechanism are investigated from the electrical conductivity, thickness and skin depth of the ITO films. The total shielding effectiveness is then estimated to be 26 dB, which provides a suggestion that the IT0 films can be effectively used as the transparent shield material.

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