• Transactions of Materials Processing
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• v.7 no.3
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• pp.225-232
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• 1998

This article is aimed primarily at establishing a process planning method for complex circular shells. For the deep drawing of complex shaped shell, the optimum process design is required to reduce the trial cost improve the quality, increase the productivity and shorten the delivery. The present approach which is related to the optimum process planning is based on the empirical knowledge through trial and error in the industrial field. In order to check the validity and the effectiveness of proposed work a sample process design has been applied to the multi-stepped deep drawing of com-plex shell considering the process variables such as drawing rate radius and blank development. In particular the difference between the limiting drawing rate and to optimum drawing rate has been discussed and the usefulness of present suggestion has been shown.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1998.03a
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• pp.160-167
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• 1998

This article is aimed primarily at establishing a process planning method for complex circular shells. For the deep drawing of complex shaped shell, the optimum process design is required to reduce the trial cost, improve the quality, increase the productivity and shorten the delivery. The present approach which is related to the optimum process planning is based on the empirical knowledge through trial and error in the industrial field. In order to check the validity and the effectiveness of proposed work, a sample process design has been applied to the multi-stepped deep drawing of complex shell considering the process variables such as drawing rate, radius and blank development. In particular, the difference between the limiting drawing rate and the optimum drawing rate has been discussed and has been shown the usefulness of present suggestion.

• Transactions of Materials Processing
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• v.7 no.5
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• pp.439-444
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• 1998

Recently many automotive parts have been made with stainless steels by deep drawing processes, But there are various problems occurred in deep drawing works of stainless steels compared with low carbon steels. For the severe deep drawing of complex cylindrical housing optimum process planning is required to eliminate intermediate annealing improve shape accuracy and maintain surface integrity without drawing defects such as tears wrinkles and scratches or galling. Therefore in this study a sample process planning of the severe of the severe deep drawing process is applied to a complex cylindrical housing needed for a 6 multi-stepped deep drawing of type STS 305 . A series of experiments are performed to investigate optimum process variables such as drawing rate radius and clearance. Through experiments the variations of the thickness strain distribution and hardness distribution in each drawing step are observed. Also the effects of other factors on formability such as drawing oil, blank holding force and die geometry are examined and discussed.

• Transactions of Materials Processing
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• v.7 no.4
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• pp.393-399
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• 1998

For minimizing wall thickness thinning of circular shells, a new stamping technology, the deep draw-ing process combined with ironing is approached and investigated. The design requirements for the deep drawing shells are to keep the optimum wall thickness with max. 10 percent thickness thinning of the initial blank thickness, to make uniform thickness strain distribution for the wall of circular shell and to improve the shape accuracy for the roundness and concentricity. In order to check the validity and effectiveness of proposed work, a sample process design is applied to a circular shell needed for a 4multi-stepped deep drawing. Through experiments, the variations of the thickness strain distribution in each drawing process are observed. Also a series of experiments are performed to investigate optimum process variables such as the geometry of tooling, radius and drawing rate. In particular, the advantage of current approach with ironing is shown in contrast to the conventional deep drawing process. From the results of proposed method, the optimum value of process variables are obtained, which contribute more uniform thickness strain distribution and better quality in the drawn product.

• Transactions of Materials Processing
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• v.8 no.3
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• pp.262-268
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• 1999

This paper reviews the rules for optimizing die design and the process variables such as die shoulder radius and punch to die clearance, which are important factors in drawing the sheet metal without failures during deep drawing. To find the optimum conditions for improving deep drawability, a series of the experiments are performed, and the wall thinning and thickening variations are investigated in each process of deep drawing for a complex cylindrical shell. From the results of this proposed experiment, the optimum values of process variables are examined and discussed, and the usefulness of the present suggestion is shown.

• Journal of Korean Association for Spatial Structures
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• v.7 no.1 s.23
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• pp.71-78
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• 2007

Stainless steel is very famous for using of industrials structure and joint elements. Stainless steel wire drawing is one of the most ancient crafts. But there's not any standard size of tapered die during tile drawing. This paper was studied die angle and dimension of whole die by using AFDEX drawing simulator. Stress, metal flow and strain rate was analyzed by AFDEX tools during the wire drawing. So optimum data of during dies was taken from them. Simulation data was correspond with experimental data. The results of the optimum dies are shown that (1) Reduction angle is $13.8^{\circ}$ (2) Bark relief angle is $20^{\circ}$ (3) Bearing length is 0.7975mm (4) Bearing dia is 0.2393mm The research of the optimum result when the make dies is connected an enterprise. After researching, I hope that indirection effect creation make development situation of the manufactural technical, practical application of the other die size by the detail data, utility factor and economical efficiency.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2000.04a
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• pp.104-108
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• 2000

Drilling Jig is the device according to industrial demand for multi manufacturing products on the growing at alarming rate. In the field of design and making for machine tool working, welding, assembling with jig and fixture for mass production is a specific division. In order to prevent the production defects the optimum design of product, fig and fixture putting in the field is very significant manufacturing method. They require analysis of many kinds of important factors, theory and practice of machine tool operating process and its phenomena, jig & fixture structure, machining condition for tool making tool materials, heat treatment of jig & fixture components, know-how and so on. In this study we designed and constructed a drilling jig of mass production and performed tryout under the Auto CAD, database, and window environment. Especially Part1 of this study is reveals with the analysis of part drawing, jig planning, jig design etc.

• Transactions of Materials Processing
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• v.8 no.5
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• pp.465-470
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• 1999

Many researchers have, nowadays, studied on spinning which can produce highly qualified products by CNC spinning machine equipped with hydraulic devices. The products have continuous metal flow which improves fatigue life, yield point, tensile strength and hardness. This study is to investigate the influence of various working conditions on the spinnability of cylindrical cups such as feed rate(ν), feed pitch(p), angle of roller holder(α), and the inclination angle of first roller path. Through experiments the feed rate of (0.4∼0.7) mm/rev was shown to give the drawing ratio of 2.5 when the angle of roller holder was 5°, However, by increasing the angle of roller holder from 5°to 20°, the range of feed rate which can produce deeper cups became wider and the spinnability was also improved. The optimum working conditions, for the maximum formability of aluminum sheet metal as well as dimensional accuracy of spun cups, are presented and discussed.

• The Transactions of the Korean Institute of Electrical Engineers P
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• v.64 no.4
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• pp.297-302
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• 2015

Replacing a manual switch installed in a feeder for a distribution system with an automatic one increases the reliability of the electric power system. This is because the automatic switch can shorten the duration of a fault the customer experiences by splitting the faulty section faster than the manual one does. However, improving the reliability of the distribution system may increase investment costs. Here, the investment costs include automatic switch cost, replacement work cost and labor cost. For this reason, importance should be attached to the proper balance between the increase of the investment costs and the improvement of the reliability of the distribution system. This article analyzed reliability index and economics when manual switches installed in a feeder (RBTS Bus2 model) was replaced by automatic ones. In addition, it attempted to draw the optimum rate of automation of manual switches by automatic ones using the GRG optimization method, considering the current economic requirements.

• Journal of the Korean Ceramic Society
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• v.32 no.1
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• pp.17-24
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• 1995

The TEA complex polymeric sol was prepared by the alkoxide sol-gel method. The purpsoe of this experiment was to vefity the particle shape in the sol from the investigation of the rheological properties. TEA retarded hydrolysis rate by the reaction with alkoxide enough to make a stable transparent sol in the wide range of composition. From the results of the viscosity change with time, the optimum mole ratio for spinning was selected as 0.5 mole of TEA, 3 mole of H2O and the optimum viscosity was 104 cPs. The rheological behavior of the sol showed that the particle shape in the sol was linear, which was adequate for fiber drawing.