• 제목/요약/키워드: Optimum Die

검색결과 217건 처리시간 0.025초

유한요소법에 의한 초박판 알루미늄 블랭킹 공정해석 (Analysis of Blanking Process for Aluminium Foil by FEM)

  • 이선규;김정;강범수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.498-501
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    • 2001
  • Blanking is one of the most frequently used processes in sheet metal forming. In this paper, attention is paid to the blanking simulation of aluminium foil with $20{\mu}m$ thickness which is used an anode in lithium-ion polymer battery. In order to study the shearing mechanism for the metallic foil, finite element analysis with Crockroft and Latham fracture criterion was performed. The objective of the present work is to evolve a methodology to obtain the optimum punch-die clearance for a given aluminium foil by the simulation of the blanking process using a general purpose FEM code.

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마그네슘 사출성형 공정에 관한 연구 (Research for Magnesium Injection Molding Process)

  • 강태호;김인관;김영수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.882-885
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    • 2002
  • Magnesium alloys are very attractive materials for appling to the development of autemobile parts or electric goods where light weight and higher stiffness. Due to higher ratio of strength vs. weight and stillness vs. weight, various magnesium alloys are well applied in much weight saving design applications though extrusion or die-casting process. However for the requisites of higher strength and weight savings, some new fabrication processes has been and it can be realized though the aid of injection modeling technology. To obtain the parametric data base for the injection molding process, various experiments were executed for AZ91D magnesium alloy. This paper propose the optimum condition of injection temperature, first and second pressure. the process was lined-up successfully often changing the injection unit. fluid pressure system from the conventional plastic injection molding process.

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박막형 열전 소자를 이용한 Chip-on-Board(COB) 냉각 장치의 설계 (A Design of Thin Film Thermoelectric Cooler for Chip-on-Board(COB) Assembly)

  • 유정호;이현주;김남재;김시호
    • 전기학회논문지
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    • 제59권9호
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    • pp.1615-1620
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    • 2010
  • A thin film thermoelectric cooler for COB direct assembly was proposed and the COB cooler structure was modeled by electrical equivalent circuit by using SPICE model of thermoelectric devices. The embedded cooler attached between the die chip and metal plate can offer the possibility of thin film active cooling for the COB direct assembly. We proposed a driving method of TEC by using pulse width modulation technique. The optimum power to the TEC is simulated by using a SPICE model of thermoelectric device and passive components representing thermal resistance and capacitance. The measured and simulated results offer the possibility of thin film active cooling for the COB direct assembly.

임의 곡면의 금형형상이 고려된 미끄럼 구속면을 이용한 직사각컵의 다단계 유한요소 역해석 (Multi-stage Inverse Finite Element Analysis of Rectangular Cup Drawing considering Sliding Constraint Surfaces with Arbitrary Intermediate Die Shapes)

  • 김승호;김세호;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.158-161
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    • 2000
  • An inverse finite element approach is employed for more capability to design the optimum blank shape from the desired final shape with small amount of computation time and effort. For multi-stage deep-drawing processes, numerical analysis is extremely difficult to carry out due to its complexities and convergence problem as well as tremendous computation time. In this paper, multi-stage finite element inverse analysis is applied to multi-stage rectangular cup drawing processes to calculate intermediate blank shapes and strain distributions in each stages. Finite element patches are used to describe arbitrary intermediate sliding constraint surfaces.

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주물용 스티로폼 목형 제작을 위한 레이저 가공 공정 개발 (Laser Processing for Manufacturing Styrofoam Pattern)

  • 강경호;김재도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.1085-1088
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    • 2001
  • The process of styrofoam pattern that has been used for material of press die pattern depends chiefly on handwork. Laser manufacturing system developed to increase precision and efficiency of process that is also able to convert the design easily. Applying the RP(rapid prototyping) concept reversely, the unnecessary part of section is vapored away by heat source of laser beam after converting 3-D CAD model into cross-sectional shape information. Laser beam is line-scanned in plane specimens to measure the depth and width of cut, surface roughness, cross-sectional shape as converting laser power, scanning speed, cutting gas pressure. With these basic data, plane surface, inclined surface, hole, outer contour trimming process is experimented and optimum condition are obtained. In plane and inclined surface experiments, 15W laser power and 50mm/s scanning speed make superior processing property and 30W, 10mm/s make processing efficiency increase in trimming process. With these results, simple patterns were manufactured and the possibility of applying laser manufacturing system to styrofoam pattern was convinced.

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내구성을 고려한 후륜현가 장치의 하이드로포밍 공정 설계 (Durability Based Design for Hydroforming process of Rear Suspension)

  • 김헌영;오인석;고정민;이동재;조우강
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.269-272
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    • 2006
  • The hydroforming processing is a relatively new technology in comparison with conventional stamping process. The hydroforming processing makes torsion beam in rear suspension of automobile. The durability of torsion beam is very important characteristic that operate in an automobile. In order to optimize the hydroforming process and satisfy the durability, the hydroforming simulation which could control an axial compression and high internal pressure with computer simulation has to be operated. This paper is about an optimum design to improve the kinematic and compliance characteristics of a torsion-beam of suspension system. The result from finite element analysis shows that the forming and the durability are optimized. If there is effect of First pressure in hydroforming processing that gap is in the die tool, the prototype of tube is not satisfied on the durability test.

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알콜탈수법에 의해 제조된 Mn-Zn Ferrite 분체의 주입성형 (Slip Casting of Mn-Zn Ferrite Powders Prepared by Alcoholic Dehydration Method)

  • 이경직;이대희;신효순;이석기;김창현;이병교
    • 한국세라믹학회지
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    • 제34권4호
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    • pp.394-398
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    • 1997
  • Mn-Zn ferrite powders were prepared by alcoholic dehydration, using coprecipitation method. Then the effects of organic dispersant and polymeric binder concentration on stability and casting of slurry were discussed. Citric acid, the organic dispersant and polyvinylacohol(PVA), the non-ionic binder, were selected as additives of slurry. With variation of concentration of water, citric acid and polyvinylalcohol(PVA), optimum forming conditions were determined from viscosity and density. To compare with dry process, density and microstructure of sintered body formed by uniaxial die pressing were observed.

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W-EDM을 이용한 STD11의 절단시 북현상 (Hand Drum Form in Cutting of STD11 by W-EDM)

  • 박동삼;최영현
    • 한국기계가공학회지
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    • 제2권3호
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    • pp.90-95
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    • 2003
  • The W-EDM is very important In precision machining of die, punch and small parts of precision products, so this machining method is widely used in various fields of industry. In this study, machining characteristics of Hand Drum Form and surface roughness are investigated experimentally. As Hand drum form has great effect on straightness of cut-surface of workpiece, its evaluation is very important in precision cutting. As experimental material, the mold material, STD11 is used and machined by CNC wire-EDM using the 025mm wire in diameter with repeated cutting up to 6 times. The thickness of workpiece is vaned in 20, 40, 60, 80, 100mm Hand drum form and surface roughness are measured after each cutting. Experimental results show that four times-cutting is optimum in the point of hand drum form and surface roughness.

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파이프라인 구조를 가진 고해상도 CMOS A/D 변환기를 위한 디지탈 교정 및 보정 회로 (Digital correction and calibration circuits for a high-resolution CMOS pipelined A/D converter)

  • 조준호;최희철;이승훈
    • 전자공학회논문지A
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    • 제33A권6호
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    • pp.230-238
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    • 1996
  • In this paper, digital corrction and calibration circuit for a high-resolution CMOS pipelined A/D converter are proposed. The circuits were actually applied to a 12 -bit 4-stage pipelined A/D converter which was implemented in a 0.8${\mu}$m p-well CMOS process. The proposed digital correction logic is based on optimum multiplexer and two nonoverlapping clock phases resulting in a small die area snd a modular pipelined architecture. The propsoed digital calibration logic which consists of calibration control logic, error averaging logic, and memory can effectively perform self-calibration with little modifying analog functional bolcks of a conventional pipelined A/D conveter.

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폭연신계수를 이용한 플랜지단조의 초기형상설계 (preform Design by Use of Spread Coefficient for Flange Forging)

  • 김진영;박종진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 추계학술대회논문집
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    • pp.157-166
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    • 1995
  • A large crank shaft for ship engine consists of several components, such as throw, jornal, pin and flange. These compoents are individually made by open-die forging followed by machining and they are thermally fitted to form the crankshaft. In the present investigation, it was attempted to design an optimum preform for the throw by use of the spread coefficient. The spread coefficient found in the literature was confirmed by comparison with experimental results using plasticine. However, the preform designed by the spread coefficient was unable to produce the final product. The reason was found that the spread coefficient differs distinctly for the magnitude of bite ratio. Therefore, another spread coefficient, especially for low bite ratios, was proposed and the preform was redesigned. It was found that the new preform was able to produce the final product.

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