• Title/Summary/Keyword: Optimum Die

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Cultural Characteristics and Pathogenicity Test of a Die-back Fungus, Cenangium ferruginosum Isolated from Pinus koraiensis (잣나무에서 분리(分離)한 피목가지마름병균, Cenangium ferruginosum의 배양특성(培養特性) 및 병원성(病原性) 검정(檢定))

  • Lee, Sang Yong;Jung, Joo Hae;Lee, Jong Kyu
    • Journal of Korean Society of Forest Science
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    • v.87 no.4
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    • pp.557-561
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    • 1998
  • A die-back fungus isolated from Pinus koraiensis was identified as Cenangium ferruginosum. Mycelial growth of the fungus was the best on PDA among five media tested. Mycelial growths on agar media supplemented with extracts from coniferous trees were relatively better than those on media with extracts from non-coniferous trees. Optimum temperature and pH for the mycelial growth of C. ferruginosum on PDA were $10^{\circ}C$ and pH 5, respectively. When five-years-old P. koraiensis seedlings were artificially inoculated with the fungus for the pathogenicity test of this fungus, 80% of seedlings were infected. and the same symptoms and signs were developed as those of naturally-infected trees.

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Optimization of Process Parameters of Die Slide Injection by Using Taguchi Method (다구치 법을 통한 다이슬라이드식 사출성형의 공정파라미터 최적화)

  • Jeong, Soo-Jin;Moon, Seong-Joon;Jeoung, Sun-Kyoung;Lee, Pyoung-Chan;Moon, Ju-Ho
    • Korean Chemical Engineering Research
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    • v.50 no.2
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    • pp.264-269
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    • 2012
  • Die slide injection marvelously reduces the cost and time in processing plastic products because they can simplify the conventional process through eliminating additional process. However, this process must resolve some defects like whitening, resin infiltration, blowhole, resin overflow, etc. In this study, the process parameters of the injection molding are optimized by using the finite element method and Taguchi method. The injection molding analysis is simulated by employing the Moldflow insight 2010 code and the 2nd injection is by adopting the Multi-stage injection code. The process parameters are optimized by using the $L_{16}$ orthogonal array and smaller-the-better characteristics of the Taguchi method that was used to produce an airtight container (coolant reservoir tank) from polypropylene (PP) plastic material.rodanwhile, the optimum values are confirmed to be similar in 95% confidence and 5% significance level through analysis of variance (ANOVA). rooreover, new products and old products were compared by mdasuring the dimensional accuracy, resulting in the improvement of dimensional stability more than 5%.

Fabrication of Anti-moiré Filter with Light Diffusing Particles Using Slot-die Coating (슬롯 다이 코팅을 이용한 광 확산 입자 기반 Anti-Moiré Filter 제작)

  • Hong, Songeun;Jeon, Kyungjun;Shin, Youngkyun;Park, Jongwoon
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.4
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    • pp.33-38
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    • 2022
  • With an attempt to suppress the moiré phenomenon caused by the interference between the black matrix of a display panel and the metal grid of a camera, we have fabricated an anti-moiré filter using light diffusing particles (LDPs) with the average diameter of 20 ㎛. It is demonstrated that the anti-moiré filter coated on a glass substrate (370 mm × 470 mm) using a table slot-die coater reduces the moiré intensity to a great extent when the area covered by LDPs is 50%. To quantify the intensity of moiré phenomenon, we have measured the lightness ratio and found that it is reduced from 132.12 down to 105.71 by the filter. To find the optimum area covered by LDPs, we have performed ray tracing simulations using Mie scatters as a substitute for LDPs. From the simulated irradiation distribution, we have calculated the standard deviation (SD) and contrast ratio (CR) to evaluate the moiré strength. As expected, the SD and CR values decrease with increasing covered area by LDPs. However, there exists a trade-off between the transmittance of the filter and its capability of reducing the moiré intensity in determining the area covered by LDPs.

The Optimum Selection and Drawing Output Program Development of Shell & Tube Type Oil Cooler (원통다관 형 오일냉각기의 최적선정 및 도면 출력 프로그램 개발)

  • Lee, Y.B.;Ko, J.M.;Kim, T.S.
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2609-2614
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    • 2007
  • Shell & Tube type Oil Cooler is widely used for hydraulic presses, die casting machines, generation equipments, machine tools and construction heavy machinery. Temperature of oil in the hydraulic system changes viscosity and thickness of oil film. They have a bad effect to performance and lubrication of hydraulic machinery, so it is important to know exactly the heat exchanging efficiency of oil cooler for controlling oil temperature. But most Korean manufacturers do not have test equipment for oil cooler, so they cannot carry out the efficiency test of oil cooler and it is impossible to verify its performance. This paper includes information of construction of necessary utilities for oil cooler test and design and manufacture of test equipment. One can select the optimum product by obtaining performance data through tests of various kinds of oil coolers. And also the paper developed a program which can be easily used for design of 2D and 3D drawings of oil cooler.

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A Study on the Machinability of High Hardness Steel in Ball End Milling (볼 엔드밀 가공에서 고경도 강재의 절삭특성에 관한 연구)

  • Won S. T.;Hur J. H.;Lee Y. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.11-18
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    • 2002
  • The STD11 and KP4 are important steels and applied to the manufacturing of the die and mold. The purpose of this study is to investigate the machinability of tool steels of STD11(HRC60) and KP4(HRC32) when machining them by using ball end milling tools coated with TiAlN. Cutting forces by using a Kistler piezo-cell type tool dynamometer, surface roughness and tool wear by using tool microscope are used in the tests. The results from the cutting tests of KP4 specimens show that 85m/min. of cutting speed and 0.32mm/rev. of feed per revolution are optimum conditions for the higher productivity and 0.26mm/rev. with the same cutting speed are optimum conditions for better surface finishing. The results from machining STD11 workpiece at 30m/min. of cutting speed and 0.17m/rev. of feed per revolution show recommended for the higher productivity. The KP4 shows relatively smaller cutting forces than STD11 and STD11 shows the better surface finish than KP4.

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The Use of Finite Element Method to Predict the Hot Shear-Welding Process of Two Aluminum Plates

  • Shang, Li-Dong;Lee, Kyeng-Kook;Jin, In-Tai
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.426-430
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    • 2008
  • Hot shear-welding is a process of bonding two plates together by using shearing stress in a controlled manner. This study dealt with the hot shear-welding process of two aluminum plates. These two plates were piles up in the shear-welding mold. Due to the shearing stress, these two plates were cut off longitudinally, and meantime they were welded together. During this process the control of the surplus material flow is very important, and it can be realized by designing the overlapping length and the shape of the cavity. The commercial software Deform-3D was employed to predict the effect of these two factors. The overlapping length and the shape of the cavity that presents the optimum design was then developed to get a good shear-welding process.

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Hot Forging Process of High Strength Ti-6Al-4V Bolt (Ti-6Al-4V 고강도 볼트 성형 기술 개발)

  • Kim, Jeoung-Han;Lee, Chae-Hoon;Hong, Jae-Keun;Kim, Jae-Ho;Yeom, Jong-Taek
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.87-90
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    • 2008
  • Since fastener bolt for airplane require high specific strength and corrosion resistance, Ti-6Al-4V alloy is widely used. However, the Ti-6Al-4V bolt is generally manufactured by cutting and rolling because of their poor workability. The aim of present work is to develop hot forming technology for high strength Ti-6Al-4V. Various heat-treatments were applied to specimen in order to increase hot-workability and prevent galling with die Multiple forging were simulated with FE code to determine optimum process parameters including specimen temperature, strain rate, local strain, and thermal shrinkage. Forged samples were heat-treated again to increase their mechanical properties.

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Analysis of Shearing Characteristics for Vibration Damping Sheet Metals Bonded with Dissimilar Sheet Metals (이종 접합 제진 판재의 전단 가공 특성 분석)

  • Lee, Y.D.;Cha, Y.H.;Kim, K.P.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.235-238
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    • 2009
  • This study is performed to investigate shearing characteristics for vibration damping sheet metals which are bonded with dissimilar sheet metals. A shearing tool set is designed and manufactured and shearing tests with the tool set are conducted at varying the magnitude of clearance in order to analyze the shearing characteristics. The shearing characteristics are analyzed for burr height and shape of sheared faces with respect to the magnitude of clearance between the punch and the die. The shearing test results demonstrate that optimum clearance is $8{\sim}12%$ of the sheet thickness at the shearing of the vibration damping sheet metals and the shearing direction has to be controlled deriving occurrence of the burr at the thick sheet of the vibration damping sheet metals.

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The Shape Optimal Design of Shaft Serration Using Design of Experiment and Finite Element Method (실험계획법과 유한요소법을 이용한 주축계의 세레이션 형상 최적설계)

  • Kim, Eui-Soo;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.8
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    • pp.72-79
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    • 2008
  • To meet demand of big capacity and high speed rotation for washing machine, more stress from bending and twisting are complexly loaded onto the shaft supporting the horizontal drum, causing problems in fracture strength and fatigue life. Shafting system is mainly divided into flange and shaft. Shaft and flange connected by inserting shaft serration into flange on the process of die casting. When the system is operating, the gap is formed between serration and flange. But, Serration has various design factors and the optimal values can't be easily determined. Using a design of experiment (DOE) based on the FEM (Finite Element Method), this study was performed investigating the interaction effect between the various design factors as well as the main effect of the each design factor under bending, twist and vibration and proposed optimum design using box-behnken method among response surface derived from regression equation of simulation-based DOE.

A Study on the Improvement of Formability of Stainless Steel Sheets (스테인리스 판재의 성형성 향상에 관한 연구)

  • Bae, Won-Byeong;Heo, Byeong-U;Kim, Ho-Yun;Han, Jeong-Yeong
    • Transactions of Materials Processing
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    • v.7 no.5
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    • pp.445-449
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    • 1998
  • In order to obtain optimum process variables during the drawing of stainless steel sheets rectangular cup drawing tests were carried out with several technically available stainless steel sheets. As parameters on testing materials for die and punches lubrication and blank holding forces were selected. Testing parameters played an important role if the deformed material was thin. Effect of material properties on the deformation behaviors was also discussed by using testing parameters selected in this experiment. From the test results we suggest the appropriate conditions to be applicable to the actual manufacturing processes

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