• Title/Summary/Keyword: Optimal stacking sequence

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Design of Composite Laminates Using Enumeration Method (나열법을 이용한 복합재 적층판 설계)

  • Joung, Chanwoo;Bae, Il-Joon;Park, Young-Bin
    • Composites Research
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    • v.33 no.5
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    • pp.288-295
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    • 2020
  • Fiber-reinforced composite laminates have high specific stiffness and strength and are expected to be useful for weight reduction in weight-sensitive industries, such as automotive and aerospace. However, designing composite laminates is often dependent on designer's experience and intuition because of difficulties in determining the number of plies and stacking sequence, which tends to lead to over-design. In this study, optimal design of composite laminates was performed to minimize weight, while withstanding the given load. Based on the enumeration method, all combinations of stacking sequence satisfying the design guideline for composite laminates were considered. Composite laminates were discretized into panels. Optimal number of plies and stacking sequence for each panel were determined considering local load on each panel and contiguity across adjacent panels. Failure index from Tsai-Wu criteria was optimized for strength and buckling analysis was performed for compressive load. Stacking angles of 0, ±45 and 90° were used.

Prediction and analysis of optimal frequency of layered composite structure using higher-order FEM and soft computing techniques

  • Das, Arijit;Hirwani, Chetan K.;Panda, Subrata K.;Topal, Umut;Dede, Tayfun
    • Steel and Composite Structures
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    • v.29 no.6
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    • pp.749-758
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    • 2018
  • This article derived a hybrid coupling technique using the higher-order displacement polynomial and three soft computing techniques (teaching learning-based optimization, particle swarm optimization, and artificial bee colony) to predict the optimal stacking sequence of the layered structure and the corresponding frequency values. The higher-order displacement kinematics is adopted for the mathematical model derivation considering the necessary stress and stain continuity and the elimination of shear correction factor. A nine noded isoparametric Lagrangian element (eighty-one degrees of freedom at each node) is engaged for the discretisation and the desired model equation derived via the classical Hamilton's principle. Subsequently, three soft computing techniques are employed to predict the maximum natural frequency values corresponding to their optimum layer sequences via a suitable home-made computer code. The finite element convergence rate including the optimal solution stability is established through the iterative solutions. Further, the predicted optimal stacking sequence including the accuracy of the frequency values are verified with adequate comparison studies. Lastly, the derived hybrid models are explored further to by solving different numerical examples for the combined structural parameters (length to width ratio, length to thickness ratio and orthotropicity on frequency and layer-sequence) and the implicit behavior discuss in details.

Optimal Design of the Stacking Sequence on a Composite Fan Blade Using Lamination Parameter (적층 파라미터를 활용한 복합재 팬 블레이드의 적층 패턴 최적설계)

  • Sung, Yoonju;Jun, Yongun;Park, Jungsun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.6
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    • pp.411-418
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    • 2020
  • In this paper, approximation and optimization methods are proposed for the structural performance of the composite fan blade. Using these methods, we perform the optimal design of the stacking sequence to maximize stiffnesses without changing the mass and the geometric shape of the composite fan blade. In this study, the lamination parameters are introduced to reduce the design variables and space. From the characteristics of lamination parameters, we generate response surface model having a high fitness value. Considering the requirements of the optimal stacking sequence, the multi-objective optimization problem is formulated. We apply the two-step optimization method that combines gradient-based method and genetic algorithm for efficient search of an optimal solution. Finally, the finite element analysis results of the initial and the optimized model are compared to validate the approximation and optimization methods based on the lamination parameters.

Influence of Stacking Sequence on Carbon Fiber/Aramid Fiber Hybrid Composite (탄소섬유/아라미드섬유 하이브리드 복합재료의 적층 순서의 영향 평가)

  • Hyeonho Lee;Seoyeon Bae;Sungbi Lee;Myoung-Gyu Lee;Wonjin Na
    • Composites Research
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    • v.36 no.6
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    • pp.383-387
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    • 2023
  • Carbon fiber-reinforced composites have excellent mechanical properties. However, the fracture toughness is a disadvantage due to brittle failure mode. The fracture toughness can be enhanced using hybridization with large-elongation fibers. In this study, polyamide (aramid) fibers are hybridized with carbon fiber with various stacking sequences. As a result, the Izod impact strength was enhanced by 63% with 25% aramid fiber hybridization. It is also shown that there is an optimal point in laminated composite hybridization, [CF/CAF2/CF]s stacking sequence.

Optimal Design for Maximum Transmittance of Electromagnetic Wave through Foam Core Sandwich Structures Using Genetic Algorism (유전자 알고리즘을 이용한 폼코어 샌드위치 구조물의 전파 투과성 최적화에 관한 연구)

  • 신현수;전흥재;박근식
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.183-186
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    • 2001
  • In this paper, the analytical model to understand the propagation of electromagnetic waves in the foam core sandwich structures was proposed. Using the analytical model, efforts were made to find the optimal stacking sequence of composite skins for maximum transmittance of electromagnetic wave. Numerical analyses of unidirectional composites and foam as a function of incident angle were performed. From the results of analysis, the general tendencies of transmittance of electromagnetic wave through composites and foam were obtained. Based on the general tendencies, optimal stacking sequences of composite skins for the maximum transmittance of electromagnetic wave were found with certain ranges of incident angle using genetic algorithm(GA).

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Optimal Design of Cylindrically Laminated Composite Shells for Strength (강도를 고려한 원통형 복합재료 구조물의 최적설계)

  • Kim, Chang-Wan;Hwang, Un-Bong;Park, Hyeon-Cheol;Shin, Dae-Sik;Park, Ui-Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.3
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    • pp.775-787
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    • 1996
  • An optimization procedure is proposed for the design of cylindrically laminated composite shell having midplane symmetry and subjected to axial force, torsion and internal pressure. Tsai-Wu and Tsai-Hill failure criteria are taken as objective functions. The stacking sequence represents the design variable. The optimal design formulation based on state space method is adopted and solution proccedure is described with the emphasis on the method of calculations of the design sensitivities. A gradient projection algorithm is employed for the optimization process. Numerical results are presented for the several test problems.

Optimal design of the co-cured aluminum/composite double lap joint (탄소섬유/에폭시 복합재료-알루미늄 양면겹치기 동시경화 조인트의 최적설계)

  • Park Sang Wook;Kim Hak Sung;Lee Dai Gil
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.78-82
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    • 2004
  • The co-cured joint has been widely used in joining process of composite structures due to its simple and easy manufacturing process. In this paper, the effect of stacking sequence of the carbon epoxy prepreg, bonding length and thickness of the aluminum plate on the static tensile load capability of the co-cured aluminum-composite double lap joint were experimentally investigated. From experimental results, the optimum EA ratios with respect to stacking sequence and bonding length of the co-cured joint were obtained, which may be useful for the joining of hybrid structures.

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A Study on the Grinding Characteristics of the Carbon Fiber Epoxy Composite Materials with the Vitrified Bonded Wheel (탄소섬유 에폭시 복합재료 연삭숫돌 선정에 관한 연구)

  • 한흥삼
    • Composites Research
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    • v.13 no.5
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    • pp.44-49
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    • 2000
  • Although the net-shape molding of composites is generally recommended, molded composites frequently requires cutting or grinding due to the dimensional inaccuracy for precision machine elements. The surface roughness and cutting force were also measured to investigate the surface grinding characteristics of the composites using the vitrified bonded wheel (WA, GC). The experiments were performed dry grinding conditions with respect to cutting speed, feed speed, depth of cut of the stacking sequence $[O]_{nT.}$ From the experimental investigation, the optimal conditions both the vitrified bonded wheel WA and GC for the surface grinding are suggested.

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Design of Cylindrical Composite Shell for Optimal Dimensions (최적 단면 치수를 가지는 복합재료 중공 빔의 설계)

  • 최용진;전흥재;박혁성
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2003.04a
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    • pp.127-133
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    • 2003
  • In this study, a problem formulation and solution for design optimization of laminate composite cylindrical beam section is presented. The objective of this research is to determine the optimal dimension of the laminated composite cylindrical beam sections which has the equivalent flexural rigidities to those of the steel cylindrical beam sections. The analytical model is based on the laminate theory and accounts for the material coupling for arbitrary laminate stacking sequence configuration. The outer diameter and thickness of the beam are design variables. The solutions described are found using a global search algorithm, Genetic Algorithms (GA).

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Bending Characteristic Evaluations Circular Cross-section Carbon Composite and Hybrid Structural Material (원통단면 탄소복합재와 혼성 구조부재의 굽힘 특성 평가)

  • Kim, Jung-Ho;Jeong, Jong-An;Kim, Ji-Hoon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.421-424
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    • 2012
  • Carbon Fiber reinforced composite material can be designed for the optimized performances of structural member that have achieve appropriate mechanical properties with cross-sectional shape, fiber direction, stacking sequence and thickness. So there are needed extensive databases each optimal design of CFRP structural member by impact through the preparation of different shape, interface number, thickness and stacking angle. When pressure is applied to structural member, compression, bending and torsion is shown on the corresponding member. For the effective utilization of fiber reinforced composite material as main structural member, optimized design technology should be established to maximize mechanical properties for compression, bending and torsion. In this paper, CFRP prepreg sheet with different stacking angle is manufactured in CFRP and hybrid(Al+CFRP) with circular cross-section. Strength and stiffness is gotten respectively by flexure test. CFRP structure and hybrid structure can be compared with each other. The best design guideline can be analyzed by use of this study result.