• Title/Summary/Keyword: Optimal inventory management

Search Result 209, Processing Time 0.025 seconds

외부 경쟁을 고려한 두 단계 공급체인에서의 단계기본재고수준의 결정 (Echelon Base Stock Policy with Outside Competition in a Two-Stage Supply Chain)

  • 김남영
    • 한국경영과학회지
    • /
    • 제30권4호
    • /
    • pp.71-81
    • /
    • 2005
  • This Paper focuses on the effects of outside competition on an optimal echelon base stock level in a two stage supply chain. This is new in that we have been studying the effects of inside competition within a supply chain up to now. It is known that the optimal echelon base stock level with inside competition within a supply chain is less than the global optimal echelon base stock level without inside competition. This is due to the ' public goods ' nature of inventory. That is, more inventory is better, but one wants the other to invest more, thus resulting in under-investment. However, this phenomenon becomes weaker as outside competition increases. We show that as outside competition becomes stronger, the ' public goods ' effects decrease and the optimal echelon base stock level increases. If the level of competition is sufficiently high, the optimal echelon base stock level goes even higher than the global optimal echelon base stock level. We develop a theoretical model for the analysis and conduct a numerical analysis.

원자재 조립.가공과정을 갖는 건설공사 프로세스의 적정 재고관리 방안에 관한 연구 (Inventory Management in Construction Operations Involving on-site Fabrication of Raw Materials)

  • 임건순;한승헌;정도영;유충규;최석진
    • 한국건설관리학회논문집
    • /
    • 제9권1호
    • /
    • pp.187-198
    • /
    • 2008
  • 건설현장에서는 일반적으로 많은 양의 자재재고를 보유해 왔다. 이러한 자재재고는 현장의 불확실한 수요에 대응하여 공정지연을 방지하고, 원자재 가격 상승으로 인한 비용증가에 대비하는 등 순기능적 측면이 있다. 하지만 과도한 자재재고는 재고보유에 소요되는 재고유지비를 증가시키고 현장물류 공간배치의 효율성을 저하시키는 등 낭비요인으로 작용하기도 한다. 따라서 현장의 다양한 변동성을 고려하여 적정 자재재고 수준을 결정하고 관리하는 것은 건설공사의 효율성 측면에서 매우 중요한 요소이다. 본 연구는 시스템 접근방법의 절차에 의하여 철근가공 조립공정과 같이 현장에 투입되기 이전에 원자재 조립 가공과정을 갖는 건설 프로세스론 분석하고 이러한 흐름과정에서 재고수준을 적정화하는 알고리즘을 제시하였다. 이러한 재고관리 방안의 적용성을 확인하기 인하여 수도권지역 경전철 건설사업의 철근 가공장에서의 재고관리 사례를 분석하였다. 본 연구에서 제안한 알고리즘을 적용한 결과, 현장의 실제 철근 소요량과 가공장에 입고되는 철근 원자재의 입고량이 균형을 이루었고, 이에 따라 평균 재고량과 재고유시비용이 크게 감소되는 것으로 나타났다.

소매점 공급사슬에서 공급자주도 재고/분배 문제를 위한 발견적 해석 (A Heuristic for Vendor-managed Inventory/Distribution Problems in the Retail Supply Chain)

  • 홍성철;박양병
    • 경영과학
    • /
    • 제25권1호
    • /
    • pp.107-121
    • /
    • 2008
  • As to more efficiently manage the inventory in the retail supply chain and to meet the customer demand in a timely manner, vendor-managed inventory (VMI) has been widely accepted, which manages inventory in the retail supply chain via sharing information and collaborating with the retailers. Applying VMI generates vendor-managed inventory/distribution problem (VMIDP), which involves inventory management for both the vendor and the retailers, and the design of vehicle routes for delivery, to minimize the total operating cost in the supply chain. In this paper, we suggest a mixed integer programming (MIP) model to obtain the optimal solution for VMIDP in a two-echelon retail supply chain, and develop an efficient heuristic based on the operating principles of the MIP model. To evaluate the performance of the heuristic, its solution was compared with the one of the MIP model on a total of twenty seven test problems. As a result, the heuristic found optimal solutions on seven problems in a significantly reduced time, and generated a 4.3% error rate of total cost in average for all problems. The heuristic is applied to the case problem of the local famous franchise company together with GIS, showing that it is capable of providing a solution efficiently in a relatively short time even in the real world situation.

주문 인도기간이 불확실한 상황에서의 (Q, r) 재고 부형과 다단계 분배 시스템의 응용에 관한 연구 (A Study on the (Q, r) Inventory Model under the Lead Time Uncertainty and its Application to the Multi-level Distribution System)

  • 강석호;박광태
    • 한국경영과학회지
    • /
    • 제11권1호
    • /
    • pp.44-50
    • /
    • 1986
  • In this paper, we find optimal policy for the (Q, r) inventory model under the lead time uncertainty. The (Q, r) inventory model is such that the fixed order quantity Q is placed whenever the level of on hand stock reaches the reorder point r. We first develop the single level inventory model as the basis for the analysis multi-level distribution systems. The functional problem is to determine when and how much to order in order to minimize the expected total cost per unit time, which includes the set up, inventory holding and inventory shortage cost. The model, then, is extended to the multi-level distribution system consisting of the factory, warehouses and retailers. In this case, we also find an optimal policy which minimizes the total cost of the contralized multi-level distribution system.

  • PDF

재고투자 감축에 따른 재고모형과 비용 감도 분석 (The Optimal Inventory Modeling and The Cost Sensitivity Analysis with Reducing Inventory Investment)

  • 권희철
    • 디지털융복합연구
    • /
    • 제11권12호
    • /
    • pp.265-274
    • /
    • 2013
  • 글로벌 경제 침체와 국내 경기변동은 기업의 자금 조달에 어려움을 초래하고 기업 운영을 악화시킨다. 특히 불황기에 직면한 기업이 많은 재고를 보유하고 있다면 운영관리 뿐만 아니라 심각한 자금 조달 문제가 발생할 수 있다. 그것은 경쟁적 우위 차원에서 경영 전략을 수립하여야 되는 기업의 사기를 좌절시킬 수 있다. 이렇게 운전자금 부족이나 운전자금 문제를 겪는 기업은 우선 재고투자 감축을 고려하게 되지만 재고투자 감축 정책은 재고 운영비용을 증가시킬 수 있다. 만일 비용 증가 폭이 크다면 재고감축 정책의 타당성이 성립되지 않는다. 본 연구는 재고투자 감축 크기에 비교해서 총비용의 변화가 크지 않음을 제시하고 민감도 분석을 통해 나타내고 있다. 이 결과는 재고 운영 정책에 따라서는 운전자금 부족 문제가 발생하였을 때 재고투자 감축의 정당성을 제안하고 있다. 여기서 전개한 재고모형은 최대한 현실성을 고려하여 개발하였다.

신제품 생산과 회수제품 재가공이 이루어지는 생산시스템에서 최적 처분 정책에 대한 연구 (Optimal Disposal Policy in a Hybrid Production System with Manufacturing and Remanufacturing)

  • 김은갑
    • 대한산업공학회지
    • /
    • 제33권3호
    • /
    • pp.312-321
    • /
    • 2007
  • We address a disposal issue of returned products in a product recovery system where a single product is stocked in order to meet a demand from customers who may return products after usage. Product returns occur randomly and can be accepted for remanufacturing or disposed of depending on the state of the system. We examine the structure of the optimal disposal policy for returned product that utilizes the information of the inventory of both serviceable and remanufacturable products. Numerical study indicates that it can be characterized by a monotonic threshold type of the curve. A disposal is allowed only when the remanufacturable inventory level exceeds a threshold which is the function of the inventory level of serviceable product and it is decreasing as the serviceable inventory level increases. Sensitivity analysis also indicates that the optimal disposal policy and the optimal profit have monotonic properties with respect to system parameters.

An Optimal Ordering policy on Both Way Substitutable Two-Commodity Inventory Control System

  • Tanaka, Masatoshi;Yoshikawa, Shin-ichi;Tabata, Yoshio
    • Industrial Engineering and Management Systems
    • /
    • 제4권2호
    • /
    • pp.145-157
    • /
    • 2005
  • There are a lot of raw materials, work-in-processes and finished goods in manufacturing industry. Here, the less stock of materials and work-in-processes manufacturing industry has, the worse the rate of the production is. Inversely, the more manufacturing industry has, the more expensive the cost to support them is. Thus, it is important for us to balance them efficiently. In general, inventory problems are to decide appropriate times to produce goods and to determine appropriate quantities of goods. Therefore, inventory problems require as more useful information as possible. For example, there are demand, lead time, ordering point and so on. In this paper, we deal with an optimal ordering policy on both way substitutable two-commodity inventory control system. That is, there is a problem of how to allocate the produced two kinds of goods in a factory to m areas so as to minimize the total expected inventory cost. The demand of each area is probabilistic, and we adopt the exponential distribution as a probability density function of demand. Moreover, we provide numerical examples of the problem.

제한된 주문허용 수준을 갖는 주문공산 재고시스템을 위한 민감도 분석 (Sensitivity Analysis for a Make-to-Order Inventory-Production System with Limited Order Acceptance Level)

  • 김은갑;김지승
    • 한국경영과학회지
    • /
    • 제30권2호
    • /
    • pp.117-129
    • /
    • 2005
  • This paper considers a make-to-order inventory-production system in which customer orders are admitted only when the number of outstanding customer orders is below a value committed by the system. We deal with general distributions for the customer order Inter-arrival, production, and replenishment lead time processes. Monotonicities of the optimal average cost with respect to these distribution parameters are established using sample path coupling arguments. When distributions are given as an exponential one, we implement a sensitivity analysis on the optimal inventory policy and show that it has monotonicities with respect to system costs using dynamic programming.

일반화된 2단계 재고체계에서의 최적주문정책 (The Optimal Ordering Policy for the Generalized Two-Stage Inventory System)

  • 정남기;차동원
    • 한국경영과학회지
    • /
    • 제4권1호
    • /
    • pp.25-31
    • /
    • 1979
  • We consider the optimal ordering policy for a single-product two-stage inventory system where the main assumptions are as follows: (i) constant continuous demand only at stage 2, (ii) constant input (production) rate at stage 1, (iii) instantaneous delivery (transportation) from stage 1 to stage 2, (iv) backlogging is allowed only at stage 2, (v) an infinite planning horizon. Costs considered are ordering and linear holding costs at both stages, and linear shortage cost only at stages 2. By solving 9 different case problems, we have observed the general from of the optimal ordering policies for our model which minimizes the total cost per unit time. It is noticeable from this observation that the questionable but more often than not adopted assumption by many authors in determining the optimal potimal policy for multistage inventory systems, that the ordering (lot) sizes at each stage remain constant thruout the planning horizon, is not valid.

  • PDF

Optimal Inventory and Price Markdown Policy for a Two-Layer Market with Demand being Price and Time Dependent

  • Jeon, Seong-Hye;Sung, Chang-Sup
    • 한국경영과학회:학술대회논문집
    • /
    • 한국경영과학회 2006년도 추계학술대회
    • /
    • pp.142-146
    • /
    • 2006
  • This paper considers a SCM issue concerned with an integrated problem of inventory control and dynamic pricing strategies when demands are price and time dependent. The associated price markdowns are conducted for inventory control in a two-layer market consisting of retailer and outlet as in fashion apparel market. The objective function consists of revenue terms (sales revenue and salvage value) and purchasing cost term. Specifically, decisions on price markdowns and order quantity are made to maximize total profit in the supply chain so as to have zero inventory level at the end of the sales horizon. To solve the proposed problem, a gradient method is applied, which shows an optimal decision on both the initial inventory level and the discount pricing policy. Sensitivity analysis is conducted on the demand parameters and the final comments on the practical use of the proposed model are presented.

  • PDF