• Title/Summary/Keyword: Optimal Tool

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Fault Diagnosis in a Virtual Machine using CORBA (CORBA를 이용한 가상기계에서의 고장진단에 관한 연구)

  • 서정완;강무진;정순철;김성환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.109-114
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    • 1997
  • As CNC machine tool is one of core elements of manufacturing system, it is much important that it remains without troubleshoots. As a virtual machine is a recent alternative using IT for optimal utilization of CNC machine tool, it is a computer model that represents a CNC machine tool. But a virtual machine is still conceptual. So, in this paper, it is proposed that a virtual machine be a realistic model in the fault diagnosis module. For this purpose, the fault diagnosis system of machine tool using CORBA and fault diagnosis expert system has been implemented. Using this system, we have expections to diagnose exactly and prompty without the restriction of time or location, to reduce MTTR(Mean Time To Repair) and finally to increase the availability of manufacturing system.

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An experiment of optimizing tools for Lap joint with 2tmm Aluminum alloy plate using FSW (2tmm AL-합금재의 겹침이음을 위한 교반용접의 실험적 연구)

  • 장석기;이돈출;김상진;전정일
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2002.05a
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    • pp.153-160
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    • 2002
  • This paper shows the possibility of performing Lap joint using the friction stir welding and the determination of tool's dimensions for FSW in Milling machine. This research also is reported on obtaining the tensile-shear strength, 9.319 ( kgf/mm$^{2}$) and the energy absorption, 2,682 (kgf-mm) under this experiment. The optimal tool's dimensions and method for Lap joint in 2tmm aluminum alloy plate using FSW is as follows; The diameter of shoulder and pin are 9 $\phi$mm and 3$\phi$mm, the length of pin is 3.6mm. The conditions of shoulder of tool is not pressed into original base metal.

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Machining Characteristics in High Speed Endmill Operation considering Clearance angle (고속용 엔드밀 가공 시 여유각을 고려한 가공특성)

  • 고성림;박정남;김경배;서천석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.22-25
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    • 2002
  • The objective of this research is to investigate the effect of clearance angle on cutting performance in high speed endmilling. The tool geometry parameters and cutting process have complex relationship. In order to explain the effect of clearance angle and exist the optimal clearance angle according to the diameter, Using various tool with different clearance angle, numerous cutting tests (cutting force, surface accuracy, too life) was undertaken to show the relationship between clearance angle and cutting process.

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Development of the Corrosion Deterioration Inspection Tool for Transmission Tower Members

  • Woo, Sangkyun;Chu, Inyeop;Youn, Byongdon;Kim, Kijung
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.2
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    • pp.293-298
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    • 2016
  • Recently, interests for maintenance of transmission tower are increasing to extend life of structures and reduce maintenance cost. However, existing classical diagnosis method of corrosion deteriorated degree on the transmission tower steel members, visual inspection, has a problem that error often due to difference of inspector's individual knowledge and experience. In order to solve the problem, this study carried out to develop the corrosion deterioration inspection tool for transmission tower steel members. This tool is composed of camera equipment and computer-aided diagnosis system. We standardized the photographing method by camera equipment to obtain suitable pictures for image processing. Diagnosis system was designed to evaluate automatically degree of corrosion deterioration for member of transmission tower on the basis of the RGB color image processing techniques. It is anticipated that developed the corrosion deterioration inspection tool will be very helpful in decision of optimal maintenance time for transmission tower corrosion.

A Basic Study on the Evaluation of Flat End-mill Coated TiAlN (TiAlN코팅 평 엔드밀의 성능평가에 관한 기초 연구)

  • 유중학;국정한;김문기
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.130-136
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    • 2001
  • The purpose of this study is an evaluation of flat end mills to develop appropriate tools for the high speed machining. First of all, several flat end mills which are produced by different makers are selected to analyze the performances of the tools. Experimental works are also executed to measure cutting farce, tool wear and surface roughness for different cutting conditions. And then the results are compared and analyzed for developing optimal cutting tool in the high speed condition.

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Wear Limit of Tool by the Shift and Failure of a Machining Process (절삭공정의 변이와 고장에 의한 가공공구의 마모한계)

  • 이도경
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.35
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    • pp.9-16
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    • 1995
  • The degeneration of tool in material removal processing machinery can be characterized by wear, deflection, chattering and any failure in tool or in the material In be processed. In the previous studies, first three of them are analyzed as a preventive maintenance strategy in quality control area. The last of them, any failure, is analyzed as a preventive maintenance strategy in reliability area. In this research, we propose a simple integrated mathematical model which minimizes the cost of machinery failures and producing defects. We determine the optimal wear limit of tool by considering the percent defects. cost, the preventive maintenance cost, and the corrective maintenance cost.

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A Fixed Amount Compensation Plan for a Tool Wear Process (마모공정에 대한 정량 보정계획)

  • 최인수;이민구
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.40
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    • pp.233-240
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    • 1996
  • A fixed amount compensator is proposed for a process with a linear tool wear function. A Cost model is constructed which involve process adjustment cost and quality loss. Symmetric and asymmetric quadratic functions of the deviation of a quality measurement from the nominal target value are considered as the quality loss functions. Methods of finding optimal values of initial setting and compensation limit are presented and a numerical example is given.

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A Study on the Change of Suface Characteristics by plane suface Rolling(l) (평면 Rolling에 의한 표면특성 변화에 관한 연구(l))

  • 김희남
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.1-5
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    • 1997
  • The plane surface rolling, one of the plastic working process, good surface condition due to increase of surface roughness and hardness. It is well known that mechanism of surface rolling depends upon rolling conditions such as rolling speed, contact pressure, step length of rolling, the shape of roller and mechanical properties of material. In this study, the optimal value of the above parameter on the surface roughness were investigated by using the rolling tool with NACHI 6000ZZ ball bearing outer races on machine structure carbon steel[SM45C]

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Saving Tool Cost in Flexible Manufacturing Systems: Joint Optimization of Processing Times and Pallet Allocation (유연생산시스템에서 절삭공구 비용절감을 위한 가공시간과 팔렛배분의 최적화)

  • 김정섭
    • Journal of the Korean Operations Research and Management Science Society
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    • v.23 no.4
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    • pp.75-86
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    • 1998
  • We address the problem of determining the optimal processing times and pallet/fixture allocation in Flexible Manufacturing systems in order to minimize tool cost while meeting throughput targets of multiple part types. The problem is formulated as a nonlinear program superimposed on a closed queueing network of the FMSs under consideration. A numerical example reveals the potential of our approach for significant cost saving. We argue that our model can be Integrated Into the process planning system of an FMS to generate efficient process plans quickly.

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Cutting mechanism and characteristics of polystyrene foam (발포 스티로폴의 절삭기구 및 특성)

  • 김한섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.158-163
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    • 1998
  • In this paper, the cutting characteristics and cutting mechanism of polystyrene foam was experimentally investigated. It was found that polystyrene foam has different cutting characteristics and cutting mechanism comparing with that of normal metal materials. By using the experimental results, the optimal cutting tool was designed and examined for approving the cuttingability of polystyrene foam.

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