• Title/Summary/Keyword: Optimal Tool

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Analysis on the Surface Accuracy in according to Geometry of End Mill (엔드밀의 형상에 따른 가공정밀도 해석)

  • 고성림;이상규;김용현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.1001-1004
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    • 2000
  • As tools for machining precision components, end mills and ball end mills are widely used. For the end mills have longer cylindrical shape comparing diameter, liable to deflect and induce deterioration of surface roughness. Tool geometry parameters and cutting process have complex relations with each other. So, It is hard to determine hew to select optimal tool geometry. So, to improve the stiffness, relationship between cutting process and tool geometry must be studied. In this study, relations between grinding wheel geometry, setting condition and tool geometry are revealed. For the purpose of studying relations between each parameter, the equivalent diameter of tool has been calculated assuming tool as a simple beam. By the various cutting simulations and experiments, tool geometry and cutting process has been studied.

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The Roughing Tool-Path Generation of Die-Cavity Shape Using the Drill (Drill을 이용한 Die-Cavity 형상의 황삭 가공 경로 생성)

  • Lim, P.;Lee, H. G;Yang, G. E.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.398-401
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    • 2001
  • This paper presents rough cutting pat고 drilling. This method has differences from conventional method which uses boundary curve by intersecting object to machine and each cutting plane. Die-cavity shape is drilled in z-map, we select various tool and remove much material in the short time. as a result, this method raise productivity. The major challenges in die-cavity pocketing include : 1)finding an inscribed circle for removing material of unmachined regions, 2) selecting optimal tool and efficiently arranging tool, 3) generating offset surface of shape, 4) determining machined width according to the selected tool, 5) detecting and removing unmachined regions, and 6) linking PJE(path-joining element). Conventional machining method calling contour-map is compared with drilling method using Z-map, for finding efficiency in the view of productivity.

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고경도 금형강의 고속절삭 가공시 CBN공구의 인선형태 변화에 따른 공구수명 평가에 관한 연구

  • 문상돈;오성훈;김태영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.927-931
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    • 1997
  • In process of the finish face milling of the hardended STD11 steel(H /sab r/ c50,55) by CBN tool, the optimum tool shape is suggested,which can minimize the tool fracture and by chipping by impact. The obtained results are as follows. (1) The optimal chamfer angel was about 25 .deg. , and the suitable chamfer width was 0.2mm. (2) The nose radius of tool was most excellent at 1.2mm in the viewpoint of tool wear and surface roughness. (3) Wear speed was effected by sintering method of CBN tool B.U.E

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Computer-Aided System for Bonnet tool Design Using Relation Rules (관계식을 이용한 본네트 금형설계 지원 시스템)

  • 정효상;이성수
    • Korean Journal of Computational Design and Engineering
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    • v.7 no.4
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    • pp.233-239
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    • 2002
  • This paper explores the applications of feature-based representation and design in the area of design for manufacturing to incorporate the tooling and process considerations into the early stages of bonnet tool design. The goal of this research is apply the concepts of feature-based design and to development an interactive design tool using relations and arrive at optimal design for the given process conditions. This paper illustrates the development of a tool design aided system that was constructed using these concepts and applied to designing bonnet sheet metal parts.

Machinability Evaluation with Cutting Direction in High Speed Machining of Free Form Surface through Ball End Milling (볼 엔드밀을 통한 자유곡면의 고속가공에서 절삭방향에 따른 가공성 평가)

  • Kim, Gyeong-Gyun;Gang, Myeong-Chang;Lee, Deuk-U;Kim, Jeong-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.84-89
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    • 2001
  • In recent years, there is increasing demand of esthetic design and complex function in aerospace, automobile and die/mold industry, which brings into limelight high-precision, high-efficient machining of sculptured surface. This paper deals with the establishment of the optimal tool path on free form surface in high speed ball end milling. Ball end milling is widely used for free form surface die and mold. In this machining, the cutting direction was changed with tool path. The cutting characteristics, such as cutting force and surface form are varied according to the variation of cutting directions. In this paper, the optimal tool path with down cutting in free form surface cutting is suggested.

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An Efficient Tool for Verifying Races in OpenMP Directive Programs without Interthread Synchronization (스레드 동기화가 없는 OpenMP 디렉티브 프로그램을 위한 효율적인 경합검증 도구)

  • Ha, Ok-Kyoon;Kang, Moon-Hye;Kim, Young-Joo;Jun, Yong-Ki
    • Journal of KIISE:Computing Practices and Letters
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    • v.14 no.3
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    • pp.301-305
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    • 2008
  • Races must be detected for debugging OpenMP programs with directives, because they may cause unintended nondeterministic results of programs. Intel Thread Checker, an existing tool that can detects races, can not verify the existence of races and is often time-consuming and tends to require large space. To solve these problems, we developed a tool that verifies the existence of races using user requirements and analyzed model of programs. However, the tool does not have optimal performance in programs which have no synchronization for interthread coordination. This paper presents an optimal tool that applies the optimum labeling and protocol for program models without interthread coordination. For synthetic programs without interthread synchronization, the tool verifies races over 250 times faster than the previous tool on the average, even if the maximum parallelism increases in every case of which the number of total accesses are identical.

Optimal Air Jet System Design for the Turning of Hardened Material (고경도재료 선삭시 최적 에어제트 냉각시스템 설계)

  • 정보구
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.58-62
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    • 1996
  • In case of hard turning, tool wear is acclerated by heat. So we intend to decrease tool wear by using an air-jet cooling system. Before constructing the air-jet cooling system, no chipping conditions were selected through a statistical method, so called 'Taguchi method', and then the air-jet cooling system was developed by synthesizing and analyzing the results of experimental data through Taguchi method. The air-jet cooling system actually reduced flank wear of TiN coated tool by 25%.

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Determination of Wear Limit and the Initial Setting Position of Tool for a Machining Process (절삭공정에서 가공공구의 초기위치와 마모한계 결정)

  • 이도경
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.17 no.31
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    • pp.91-98
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    • 1994
  • Most of machines are physically or chemically degenerated by continuous usage. There- fore, a preventive maintenance is necessary. Producing defects are caused by process shift in mean and variance which are due to three types of degeneration. We develope the function of process variance from the experimental data and determine the optimal tool wear limit and the initial setting position of tool by considering the percent defective cost and the preventive maintenance cost.

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