• Title/Summary/Keyword: Optimal Layout Design

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Development of Stamping Process Optimization System: Integration of Optimal Blank Design and Optimal Nesting (스템핑 공정 최적화 시스템의 개발 : 최적블랭크 설계와 최적배치의 일체화)

  • 심현보;이상헌;박종규;김흥업
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.283-287
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    • 2003
  • In recent years, design of an optimal blank shape is very important for sheet metal forming process in the automobile industry because the raw material cost rate is significant part in the automobile industry. With the design of an optimal blank shape, the engineer can protect a blank from an excessive holding force to improve the quality and reduce the ratio of material scrap. Therefore design of an optimal blank shape is inevitable in sheet metal forming process. However, if it causes a complicated shape of blank, it may be difficult to do the blank layout optimally. In this study, we developed software of optimal blank layout connected with the software of optimal blank shape design which was created in the past by the present authors. And by using these softwares, we would like to present the method in order to get optimal utilization ratio easily and precisely within short time for the sequence of works from design to blank layout.

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Development of an Optimal Sewer Layout Model to Reduce Peak Outflows in Sewer Networks (우수관망의 첨두유출량 감소를 위한 최적설계모형의 개발)

  • Lee, Jung-Ho;Park, Cheong-Hoon;Chang, Dong-Eil;Jun, Hwan-Don;Kim, Joong-Hoon
    • Proceedings of the Korea Water Resources Association Conference
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    • 2008.05a
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    • pp.485-489
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    • 2008
  • To achieve the optimal sewer layout design, most developed models are designed to determine pipe diameter, slope and overall layout in order to minimize the least cost for the design rainfall. However, these models are not capable of considering the superposition effect of runoff hydrographs entering each junction. The suggested Optimal Sewer Layout Model (OSLM) is designed to control flows and distribute the node inflows while taking into consideration the superposition effect for reducing the inundation risk from the sewer pipes. The suggested model used the genetic algorithm to determine the optimal layout, which was connected to the SWMM (Storm Water Management Model) for the calculation of the hydraulic analysis. The suggested model was applied to an urban watershed of 35 ha, which is located in Seoul, Korea. By using the suggested model, several rainfall events, including the design rainfall and excessive rainfalls, were used to generate runoff hydrographs from a modified sewer layout. By the results, the peak outflows at the outlet were decreased and the overflows were also reduced.

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3D Optimal Layout Design of Satellite Equipment (위성 구성품의 3차원 최적 배치 설계)

  • Yeom, Seung-Yong;Kim, Hong-Rae;Chang, Young-Keun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.10
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    • pp.875-887
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    • 2015
  • The optimal layout design is used in the development of various areas of industry. In the field of space systems, components must be placed properly in the limited space of spacecraft by considering mechanical, thermal and electrical interfaces. When applying optimal layout design, a proper, even ideal placement of components is possible in the limited space of a satellite platform. Through the optimal placement design, the minimized moment of inertia enhances efficient attitude control, rapid maneuver and mission performance of the satellite. This paper proposes 3D optimal layout design that minimizes the spacecraft's moment of inertia and effect of thermal dissipation between inner components as well as interference between inner components based on a cubic-structure satellite platform. This study proposes the new genetic algorithm for 3D optimal layout design of the satellite platform.

A Study on the Optimal Facility Layout Design Using an Improved Genetic Algorithm (개선된 유전자 알고리즘을 이용한 최적 공간 배치 설계에 관한 연구)

  • 한성남;이규열;노명일
    • Korean Journal of Computational Design and Engineering
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    • v.6 no.3
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    • pp.174-183
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    • 2001
  • This study proposes an improved genetic algorithm (GA) to derive solutions for facility layout problems having inner walls and passages. The proposed algorithm models the layout of facilities on a flour-segmented chromosome. Improved solutions are produced by employing genetic operations known as selection, crossover, inversion, mutation, and refinement of these genes for successive generations. All relationships between the facilities and passages are represented as an adjacency graph. The shortest path and distance between two facilities are calculated using Dijkstra's algorithm of graph theory. Comparative testing shows that the proposed algorithm performs better than other existing algorithm for the optimal facility layout design. Finally, the proposed algorithm is applied to ship compartment layout problems with the computational results compared to an actual ship compartment layout.

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A Study on Optimal Spot-weld Layout Design of the Shock Tower Structure Considering Fatigue Life under Random Vibration Load (불규칙 진동하중을 받는 쇽 타워의 피로수명을 고려한 점용접 위치 최적설계)

  • Lee, Yong-Hoon;Lee, Seung-Yoon;Bae, Bok-Soo;Yim, Hong-Jae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.538-543
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    • 2011
  • In this paper, optimal spot weld layout design of the shock tower structure is performed for increasing fatigue life of spot weld and fatigue life of shock tower simultaneously. To predict the fatigue life, linear static analysis is conducted then fatigue analysis is performed by applying random vibration load. To optimize the spot weld layout, design variables that have an effect on spot weld fatigue life are selected. Based on the DOE table, spot weld fatigue analysis is conducted. Finally, response surface model is made from fatigue analysis results and optimized spot weld layout model which increases fatigue life of sport weld and fatigue life of shock tower is determined.

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Optimal Design of Mold Layout and Packing Pressure for Automobile TCU Connector Cover Based on Injection Molding Analysis and Desirability Function Method (사출성형 해석과 선호함수법에 기초한 자동차 TCU 커넥터 커버의 금형 레이아웃 및 보압의 최적 설계)

  • Park, Jong-Cheon;Yu, Man-Jun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.9
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    • pp.1-8
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    • 2020
  • In this study, the optimal design of the multi-cavity mold layout and packing pressure for the automobile TCU connector cover is determined based on the injection molding analysis and the desirability function method for multi-characteristic optimization. The design characteristics to be optimized are the warpage and sink marks of the product, the scrap of the feed system, and the clamping force. The optimal design is determined by performing injection molding analysis and desirability analysis for design alternatives defined by a complete combination of five mold layouts and six-level packing pressure. The optimal design shows that the desirability values for individual characteristics are quite high and balanced, and the resulting values of individual characteristics are satisfactorily low.

A Study on an Optimal Spot-weld Layout Design for a Shock Tower Structure Considering the Fatigue Life under Random Vibration Loads (불규칙 진동하중을 받는 쇽 타워의 피로수명을 고려한 점용접 위치 최적설계)

  • Lee, Yong-Hoon;Lee, Seung-Yoon;Bae, Bok-Soo;Lee, Sang-Beom;Yim, Hong-Jae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.9
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    • pp.798-804
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    • 2011
  • In this paper, optimal spot weld layout design for a shock tower structure is presented. This design increases the fatigue life of the spot-welds thereby increasing the fatigue life of the shock tower itself. In order to predict the fatigue life, a quasi-static analysis has been conducted then a fatigue analysis was performed through the application of random vibration loads. In order to optimize the spot weld layout, the design variables that have an effect on the spot weld fatigue life were determined. A spot weld fatigue analysis was then conducted based on the experiment design. Finally, a response surface model was made using the fatigue analysis results and an optimized spot weld layout model, one that increases the fatigue life of the spot welds and thereby the fatigue life of the shock tower, was developed.

A Study on Optimal Spot-weld Layout Design of the Vehicle Body Structure Considering Vibration and Side Impact (진동특성 및 측면충돌 성능을 고려한 차체의 점용접 치수 최적화 연구)

  • Shin, Gyung Ho;Lee, Jun Young;Park, Hong Ik;Yim, Hong Jae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.750-755
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    • 2012
  • In this study we conduct the optimal spot-weld layout design of vehicle body structure considering dynamic stiffness and side impact. We conduct both linear static analysis and nonlinear analysis with a baseline model to verify the process. 13 design variables will be selected for the effect analysis. Then, topology optimization is conducted to each selected design variable. The design constraints are formulated to improve the dynamic stiffness and side impact performance. Objective function is to set the density of weld component. Optimal spot-weld layout design are compared with the baseline model to show the improvement.

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A Study on the Optimal Design of Prestressed Concrete Box Girder Bridges (프리스트레스트 콘크리트 박스 거더 교량의 최적 설계에 관한 연구)

  • 노금래;윤희택;박선규
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.251-256
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    • 1999
  • In the preliminary design stage of Prestressed Concrete (PSC) Box Girder Bridges, the design factors(including depth, thickness of web, and jacking force) decided by inexperience designer could heavily affect the final design factors. So there is a possibility that the design ends up with an excessively wasteful design. To aim at an economical design with preventing an excessive design, the optimal design program has been developed by using ADS optimal program and SPCFRAME(PSC Bridge analysis program) in these studies. The optimal design program automatically calculates economically optimized design studies. The optimal design program automatically calculates economically optimized design factors by introducing the optimal design techniques of PSC box girder bridge design. The objective function for optimal design is material cost of box girder and constrained functions are constituted with design specifications and workability. The optimal design techniques used the Sequential Unconstraint Minimization Technique (SUMT) with performing the optimal design program. In this study, We designed unprismatic section bridge and prismatic section bridge in the same design condition by optimal design program developed in this study. By analyzing the results we suggested the practical form of tendon's layout comparing the optimal desingns on the basis of each tendon's layout.

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Optimal Design of Tall Residential Building with RC Shear Wall and with Rectangular Layout

  • Jinjie, Men;Qingxuan, Shi;Zhijian, He
    • International Journal of High-Rise Buildings
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    • v.3 no.4
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    • pp.285-296
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    • 2014
  • The objective of optimization is to present a design process that minimizes the total material consumption while satisfying current codes and specifications. In the research an optimization formulation for RC shear wall structures is proposed. And based on conceptual design methodology, an optimization process is investigated. Then optimal design techniques and specific explanations are introduced for residential buildings with shear wall structure, especially for that with a rectangular layout. An example of 30-story building is presented to illustrate the effectiveness of the proposed optimal design process. Furthermore, the influence of aspect ratio on the concrete consumption and the steel consumption of the superstructure are analyzed for this typical RC shear wall structure; and their relations are obtained by regressive analysis. Finally, the optimal material consumption is suggested for the residential building with RC shear wall structure and with rectangular layout. The relation and the data suggested can be used for guiding the design of similar RC shear wall structures.