• Title/Summary/Keyword: Optimal 2-D (2-Dimensional) Layout

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Development of a Plate Manufacturing CAD/CAM Program for a Optimal Layout and Distributed Control System

  • Kim, Hun-Mo
    • Journal of Mechanical Science and Technology
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    • v.14 no.10
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    • pp.1089-1103
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    • 2000
  • A Problem of relevant interest to some industries is that of obtaining optimum two-dimensional layout. To solve this provlem, one is given a number of rectangular sheets and an order for a specified number of each of certain types of two-dimensional regular and irregular shapes. The aim is to cut the the shapes out of the sheets in such a way as to minimize the amount of waste produced. A DCS (Distributed Control System) is an integrated system which applies the decentralization concept to a control system handling both sequential and analog control. A DCS performs many operations such as data gathering, data processing, data storing and monitoring the operatin conditions for the operator. IN this paper, we propose a genetic algorithm based on rotation parameters from which the best pattern of layout is found as well as a layout method for better performance time. A DCS for the plate cutting process system, which is performed by a virtual system, is also identified.

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Optimal 3-D Packing using 2-D Slice Data for Multiple Parts Layout in Rapid Prototyping (신속시작작업에서 2차원 단면데이터를 이용한 3차원 물체의 최적자동배치를 위한 알고리즘의 개발)

  • 허정훈;이건우;안재홍
    • Korean Journal of Computational Design and Engineering
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    • v.2 no.3
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    • pp.195-210
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    • 1997
  • In Rapid Prototyping process, the time required to build multiple prototype parts can be reduced by packing several parts optimally in a work volume. Interactive arrangement of the multiple parts is a tedious process and does not guarantee the optimal placement of all the parts. In this case, packing is a kind of 3-D nesting problem because parts are represented by STL files with 3-D information. 3-D nesting is well known to be a problem requiring an intense computation and an efficient algorithm to solve the problem is still under investigation. This paper proposes that packing 3-D parts can be simplified into a 2-D irregular polygon nesting problem by using the characteristic of rapid prototyping process that the process uses 2-dimensional slicing data of the parts and that slice of the STL parts are composed of polygons. Our algorithm uses no-fit-polygon (NFP) to place each slice without overlapping other slices in the same z-level. The allowable position of one part at a fixed orientation for given parts already packed can be determined by obtaining the union of all NFP's that are obtained from each slice of the part. Genetic algorithm is used to determine the order of parts to be placed and orientations of each part for the optimal packing. Optimal orientation of a part is determined while rotating it about the axis normal to the slice by finite angles and flipping upside down. This algorithm can be applied to any rapid prototyping process that does not need support structures.

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Development of a Nesting Program for Optimal Cutting of Raw material (판재 절단의 최적화를 위한 네스팅 프로그램 개발)

  • Ryu, Gap-Sang;Choe, Du-Seon;Lee, Gi-Seo
    • 연구논문집
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    • s.22
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    • pp.47-54
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    • 1992
  • A problem of relevant interest to some industries is that of optimum two-dimensional layout. The objective of this work is to allocate the shapes on a sheet in such a way to minimize the amount of waste. A nesting software has been developed to help user arrange the 2D parts effectively. It provides various functions, e.g., transformation, distance-check, NC post-processor, etc. This software is developed in X window system with C langusge. Final goal of this software is generating NC code data of the 2D parts on the sheet that can be directly used in NC machines.

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