• Title/Summary/Keyword: One layer one pass welding

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A Study on the Optimization of Shape of Weld Joints (熔接이음부의 形象 最適化에 關한 硏究)

  • ;;Bang, H. S.;Kim, J. M.
    • Journal of Welding and Joining
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    • v.15 no.4
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    • pp.70-77
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    • 1997
  • Welding is one of the most important and popular joining techniques employed in structures. In spite of, weld designs depend on the rules and regulations. Moreover, the study to optimize a shape of welding joint not may be sufficient and systematic on the theoretical and experimental sides. Therefore, in this study, a computer program based on thermal elasto plastic theory is developed for optimizing(minimizing) shape of weld joints. By the results, study is made on the characteristics of the distributions of welding residual stresses and plastic strains, and their production mechanisms. Also, Various kinds of tests are carried out to find out mechanical characteristics due to shape of weld joints. As a result of this optimization(minimization) of weld joints, the productivity and the reliability will be improved.

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Effect of notch location on the toughness of narrow gap weldment (노치위치에 따른 Narrow Gap 용접부의 인성변화)

  • 김희진;신민태;원정규
    • Journal of Welding and Joining
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    • v.4 no.1
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    • pp.40-46
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    • 1986
  • This investigation studied the toughness variations in the narrow gap weldment with the notch location. Specimens with the notch at the center of the weld metal showed the lowest toughness. As the location of notchmoves to fusion line, the impact properties improve reaching a maximum at the fusion boundaries. This improvement in toughness can be explained by the microstructural feature showing in the narrow gap weldment. "one pass/layer" technique performed in narrow gap welding results in the increased proportion of refined structure as approaching to fusion boundary from weld center and thus leave 100% refined structure along the fusion boundary. HAZ also shows 100% refined structure with respect to base metal structure accompanied with the significant suppression of ductile-brittle transition temperature.mperature.

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The Development and Application of Intelligent Welding Carriage with High Deposition Rate by 3-D Weaving (3차원 위빙 대용착 지능 용접캐리지 개발 및 적용)

  • Kim, Young-Zoo;Cho, Bang-Hyun;Amit, Amit;Lee, Sang-Bum;Lee, Weon-Gu;Kim, Jin-Yong;Huh, Man-Joo
    • Journal of Welding and Joining
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    • v.28 no.2
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    • pp.32-38
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    • 2010
  • In shipbuilding industry, welding position are usually flat and vertical position at the erection stage. Application of SAW and EGW for these positions makes it possible to achieve enhanced productivity and high quality. But owing to their large size and weight it is difficult to apply these techniques in short and narrow regions. To overcome this problem, our company developed light weight and compact size 4-axis welding carriage which perform 3D weaving. The purpose of this study is to explain the development and application of intelligent welding carriage using 3D weaving pattern that can fill a large amount of welds and thereby making it possible to achieve high quality of welding. This study shows 3D weaving pattern, development of weaving database, and skill of adaptive control response for the variable gap. Also, it shows the results of procedure qualification test for the AH-grade steel when applied to the intelligent welding carriage.

The Development and Application of Intelligent Welding Carriage with High Deposition Rate by 3-D Weaving (3차원 위빙 대용착 지능 용접캐리지 개발 및 적용)

  • Kim, Young-Zoo;Cho, Bang-Hyun;Amit, Amit;Lee, Sang-Bum;Lee, Weon-Gu;Kim, Jin-Yong;Huh, Man-Joo
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.65-65
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    • 2010
  • In shipbuilding industry, welding position are usually flat and vertical position at the erection stage. Application of SAW and EGW for these positions makes it possible to achieve enhanced productivity and high quality. But owing to their large size and weight it is difficult to apply these techniques in short and narrow regions. To overcome this problem, our company developed light weight and compact size 4-axis welding carriage which perform 3D weaving. The purpose of this study is to explain the development and application of intelligent welding carriage using 3D weaving pattern that can fill a large amount of welds and thereby making it possible to achieve high quality of welding. This study shows 3D weaving pattern, development of weaving database, and skill of adaptive control response for the variable gap. Also, it shows the results of procedure qualification test for the AH-grade steel when applied to the intelligent welding carriage.

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