• Title/Summary/Keyword: On-the-Fly

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Influence of Fly Ash Addition on Properties of Ceramic Wall Tiles (플라이애시 첨가에 따른 세라믹 벽타일 소지의 물성변화)

  • Kim, Jin-Ho;Cho, Woo-Seok;Hwang, Kwang-Taek;Han, Kyu-Sung
    • Korean Journal of Materials Research
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    • v.27 no.2
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    • pp.76-81
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    • 2017
  • Recently, there have been many efforts to establish suitable processes for recycling fly ash, which is produced in thermal power plants and which poses serious environmental problems. Use of fly ash as a major ingredient of ceramic tiles can increase fly ash utilization, as well as reduce the cost of raw materials in ceramic tile production. In this study, the effects of fly ash addition on ceramic tile properties such as bending strength, water absorption and porosity were investigated. A manufacturing process of ceramic tile was developed for utilization of fly ash with high carbon content. In this approach, it is important to hold the ceramic tiles at a temperature that is sufficient for carbon oxidation, before the pores supplying oxygen to the inside of the ceramic tile are sealed. Ceramic wall tiles were manufactured with 0-40wt% of fly ash addition. The water absorption and porosity of the fired body were slightly changed with increasing fly ash content up to 30wt% and decreased with greater amounts of fly ash addition. The bending strength of ceramic tile including 10wt% fly ash increased, reaching a level comparable to that of ceramic tile without fly ash.

An Experimental Study on the Mix Properties of Concrete Pavement Incorporating Fly-Ash (플라이애쉬를 혼입한 콘크리트포장의 배합특성에 관한 실험적 연구)

  • Lee, Joo-Hyung;Choi, Seong-Yung;Yun, Kyong-Ku;Jung, Young-Hwa
    • Journal of Industrial Technology
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    • v.17
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    • pp.313-322
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    • 1997
  • As the weight of trucks increases, the need for concrete pavement also increases. Therefore, the addition of fly-ash may improve the properties of pavement concrete as well as recycle fly-ash. A full factorial experiment was performed using the primary variables, such as water-cement ratio, fly-ash substitution ratio, and maximum size of coarse aggregate, as a preliminary study for optimum mixture design for pavement concrete. The results of preliminary study indicates that the addition of fly-ash is the most important factor determining concrete strength, followed by the maximum size of coarse aggregate and water-cement ratio. It, also, shows the relative importance of fly-ash substitution ratio, compared to the water-cement ratio, and the interaction effects between the primary variables. Optimum mixture designs for pavement concrete incorporating fly-ash, that satisfied the target responses, were proposed in terms of fly-ash substitution ratio, water cement ratio and maximum size of coarse aggregate.

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Characteristics of Specimens Made from Primary Clay and Red Hwangto with MSWI Fly Ash by Sintering Process (Sintering process에 의한 MSWI fly ash를 혼합한 일차점토(一次粘土)와 적황토(赤黃土) 공시체(公試體)의 특성(特性))

  • Yoo, Seung-Chol;Kwon, Moon-Sun;Park, Sang-Min
    • Resources Recycling
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    • v.19 no.2
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    • pp.10-18
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    • 2010
  • This research investigates the feasibility of ceramic specimens made from Primary clay and Red Hwangto with MSWI fly ash. Specimens preduced by mix-design maximum 20 wt% MSWI fly ash were analysed by SEM, UTM, ICP, etc. As a result of measurement,$P_{10}$ specimen was improved on bending strength and $R_5$ specimen was improved on compressive and bending strength. Also amount of extracted heavy metal was suitable for regulatory limits. This indicates that MSWI fly ash is indeed suitable for the partial replacement of ceramic materials in bricks.

An Experimental Study on Freezing and Thawing Resistance of Fly Ash Concrete (플라이애쉬 콘크리트의 동경융해저항성에 관한 연구)

  • 배성용
    • Journal of Ocean Engineering and Technology
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    • v.15 no.3
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    • pp.128-133
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    • 2001
  • It is generally known that the concrete structure subjected to severe environment is much affected by the corrosion of reinforcement, the freezing and thawing action of concrete structure. The main objective of this study is to investigate the freezing and thawing resistance of concrete including fly ash. The effect of the air content in concrete using fly ash is investigated. The experimental study is conducted for 10 mix-ratio cases of concrete of which variables are content of fly ash, concrete compressive strength and containment of air-entrained admixtures. Test results show that the freezing and thawing resistance improves as the amounts of fly ash increase, and concrete with air-entrained admixtures has good freezing and thawing resistance. The concrete with fly ash is to be included air-entrained admixture according to content of fly ash in order to increase the freezing and thawing resistance.

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Research for geotechnical properties of Fly ash-Lime-Sludge mixture (플라이 애시-생석회-하수처리 슬러지 혼합물의 지반공학적 특성 연구)

  • 구정민;권무남;이상호
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.44 no.3
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    • pp.122-135
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    • 2002
  • Although fly ash possesses viable engineering properties, an overwhelming majority of fly ash from coal combustion is still placed in storage or disposal sites. Similarly, sludges generated from various water treatment operations are predominantly subjected to the fate of land disposal. To prepare sludges fur land disposal typically requires time consuming dewatering schemes, which can become extremely difficult to execute depending upon the composition of the sludge and its affinity for water. This study was undertaken to reuse fly ash and sludge as construction materials. This paper includes geotechnical properties of fly ash and fly ash-lime-sludge mixture and results of compaction test, UU-test, falling head test, leaching test and CBR test. The effect on mixing fly ash with sludge and lime and the effect of curing period and the results are obtained from this test.

An Experimental Study on Strength Development of Concrete Including Fly Ash (석탄재가 혼입된 콘크리트 강도발현에 관한 연구)

  • 배성용
    • Journal of Ocean Engineering and Technology
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    • v.14 no.3
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    • pp.66-71
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    • 2000
  • The main objectives of this study are to carried out in order to evaluate strength development of Fly Ash concrete containing various amounts of Fly Ash such as 0%, 10%, 20% and 30%. The experimental variables included in this test program consist of content of Fly Ash, concrete strength and chemical activation. As Fly Ash increases, air content, strength development of concrete and slump loss of normal strength concrete were gradually decreased. The inclusion of Na$_2$SO$_4$increased the short-term strength of concrete that contains Fly Ash. In addition, the strength development of concrete that contains Fly Ash and Na$_2$SO$_4$were improved.

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An Experimental Study on Hydration Heat and Strength Properties Concrete with High Volume Fly-Ash (플라이애시 콘크리트의 수화발열 특성과 압축강도 특성에 관한 실험적 연구)

  • 김우상;김광기;백민수;김우재;정재영;정상진
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.05a
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    • pp.67-71
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    • 2003
  • This study is for the great quantity use of fly-ash. For the producing of high volume concrete from the use of fly-ash, the method of replacement between bonding agents and fine aggregate by fly-ash at the same time was used. It was used that the adiabatic temperature rise of concrete about the mass member which bad been produced by the method that was mentioned before, and the hydration heat of the core test pieces in concrete was measured. Also the core test pieces which were replaced with fly-ash was studied by the compressive streneth's comparison between standard care test pieces and core test pieces. In the case of mass test pieces, hydration heat and the tine to reach the highest temperature were decreased by an increase in replaced fly-ash's amounts of concrete. In addition, among the test pieces having the same amounts of concrete, the test pieces having more replaced amounts of fly-ash's fine aggregate showed higher hydration heat and the increased time to reach the highest temperature. Compressive strength was also increased by hydration heat's decrease according to fly-ash replacement. Replacement of fly-ash was more effective in high temperature environment.

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A Study on Hydration Heat Properties and Strength Properties of High Volume Fly-Ash Concrete (플라이애시를 대량 사용한 콘크리트의 수화열특성 및 강도특성에 관한 연구)

  • Paik, Min-Su;Lee, Young-Do;Jung, Sang-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.3 no.3
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    • pp.135-142
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    • 2003
  • This study is for the great quantity use of fly-ash. For the producing of high volume concrete from the use of fly-ash, the method of replacement between bonding agents and fine aggregate by fly-ash was used at the same time. It was used that the adiabatic temperature rise of concrete about the mass member which had been produced by the method that was mentioned before, and the hydration heat of the core test pieces in concrete was measured. Also the core test pieces which were replaced with fly-ash was studied by the compressive strength's comparison between standard care test pieces and core test pieces. In the case of mass test pieces, hydration heat and the time to reach the highest temperature were decreased by an increase in replaced fly-ash's amounts of concrete. In addition, among the test pieces having the same amounts of concrete, the test pieces having more replaced amounts of fly-ash's fine aggregate showed higher hydration heat and the increased time to reach the highest temperature. Compressive strength was also increased by hydration heat's decrease according to fly-ash replacement. Replacement of fly-ash was more effective in high temperature environment.

A Study on Physical Properties of Mortar Mixed with Fly-ash as Functions of Mill Types and Milling Times

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo;Jeong, Jae Hyun
    • Journal of the Korean Ceramic Society
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    • v.53 no.4
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    • pp.435-443
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    • 2016
  • Coal ash, a material generated from coal-fired power plants, can be classified as fly ash and bottom ash. The amount of domestic fly ash generation is almost 6.84 million tons per year, while the amount of bottom ash generation is 1.51 million tons. The fly ash is commonly used as a concrete admixture and a subsidiary raw material in cement fabrication process. And some amount of bottom ash is used as a material for embankment and block. However, the recyclable amount of the ash is limited since it could cause deterioration of physical properties. In Korea, the ashes are simply mixed and used as a replacement material for cement. In this study, an attempt was made to mechanically activate the ash by grinding process in order to increase recycling rates of the fly ash. Activated fly ash was prepared by controlling the mill types and the milling times and characteristics of the mortar containing the activated fly ash was analyzed. When the ash was ground by using a vibratory mill, physical properties of the mortar mixed with such fly ash were higher than the mortar mixed with fly ash ground by a planetary mill.

Efficiency factor of high calcium Class F fly ash in concrete

  • Sata, V.;Khammathit, P.;Chindaprasirt, P.
    • Computers and Concrete
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    • v.8 no.5
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    • pp.583-595
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    • 2011
  • This paper studied the cement efficiency factor (k factor) of high calcium Class F fly ash. This k factor represents a unit of fly ash with efficiency equivalent to k unit of cement. The high calcium Class F fly ash was used to replace cement in concrete. The modified Bolomey's law with linear relationship was used for the analysis of the result of compressive strength, cement to water ratio (c/w) and fly ash to water ratio (f/w) by using the multi-linear regression to determine the k factor and other constants in the equations. The results of analysis were compared with the results from other researcher and showed that the k factor of high calcium Class F fly ash depends on the fineness of fly ash, replacement level and curing age. While the amount of CaO content in Class F fly ash not evident. Furthermore, necessary criteria and variables for the determination of the k factor including the use of the k factor in concrete mix design containing fly ash were proposed.