• 제목/요약/키워드: On-machine inspection

검색결과 416건 처리시간 0.027초

온더머신 지능형 측정 및 검사시스템 (An Intelligent Measuring and inspection System On the Machine Tools)

  • 김경돈
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 추계학술대회 논문
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    • pp.101-106
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    • 1996
  • Interactive Measuring part Program Generating Tools (IMPPGT) realized on the FANUC 15MA using touch trigger probes and interactive macro functions os the CNC were developed for an intelligent measuring and inspection systems on the machine tools. Menu driven measuring and inspection functions of the IMPPGT were studied and implemented on the CNC through the macro executer and ROM writer. In order to automate measurement and inspection procedures in machine shops measuring G Code system was also proposed. Using the developed measuring G Code system on the machine tool untended measurement and inspection operation was able to be realized in FMS lines.

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3D 기반의 기상측정 운영시스템 개발 (The Development of 3D based On-Machine Measurement Operating System)

  • 윤길상;최진화;조명우;김찬우
    • 한국정밀공학회지
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    • 제21권7호
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    • pp.145-152
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    • 2004
  • This paper proposed efficient manufacturing system using the OMM (on-machine measurement) system. The OMM system is software based 3D modeler for inspection on machine and it is interfaced tool machine with RS232C. The software is composed of two inspection modules that one is touch probe operating module and the other is laser displacement sensor operating module. The module for touch probe has need of inspection feature that extracted it from CAD data. Touch probe moves to workpiece by three operating modes as follows: manual, general and automatic mode. The operating module of laser displacement sensor is used inspection for profile and very small hole. An Advantage of this inspection method is to be able to execute on-line inspection during machining or after it. The efficiency of proposed system which can predict and definite the machining errors of each process is verified, so the developed system is applied to inspect the mold-base(cavity, core).

고감성 패턴 제조를 위한 반자동 검단기의 개발 (Development of a Semi-automatic Cloth Inspection Machine for High-quality Fabric Patterns)

  • 김주용;김기태
    • 감성과학
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    • 제11권2호
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    • pp.207-214
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    • 2008
  • 직물의 결점은 원단손실을 가중시키기 때문에, 검단공정에서 결점부위를 제거한다. 실제공장에서 이뤄지는 검단공정은 육안판정방식과 전자동 방식 중 하나를 채택하는데, 두 방식 나름대로 장단점이 있다. 본 연구에서는 육안판정과 전자동 방식의 장점만을 모아 검출은 사람이 하지만, 결점위치 정보 제공 및 결점정보 기록을 컴퓨터가 하도록 반자동 검단기를 개발하였다. 본 연구에서 개발한 레이저 그리드는 결점의 위치를 검단자가 쉽게 파악하도록 돕는 역할을 하며, 야드미터는 자동으로 결점의 위치를 측정하는 역할을 한다. 컴퓨터는 야드미터로 측정된 직물의 길이와 사람이 검출한 결점의 위치정보를 받아들여 저장하고 직물의 결점정보를 한눈에 보여주는 역할을 한다. 실제 사용되는 직물을 대상으로 특정 패턴으로 재단했을 때의 손실률을 계산하여 개발된 시스템의 성능을 객관적으로 평가하였다.

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NC 공작기계용 지능형 측정 및 검사시스템 (An Intelligent Measuring and Inspection System for NC Machine Tools)

  • 김경돈
    • 한국생산제조학회지
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    • 제6권2호
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    • pp.83-91
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    • 1997
  • Interactive measuring Part Program Generating Tools (IMPPGT) realized on the FANUC 15MA using touch trigger probes and interactive macro functions of the CNC were developed for intelligent measuring and inspection systems on the machine tools. Machine tools. Menu driven measuring and inspection functions of the IMPPGT were studied and implemented on the CNC through the macro executor and ROM writer. In order to automate measurement and inspection procedures in machine shops, measuring G Code system was also proposed. Using the developed measuring G Code system on the machine tool, untended measurement and inspection operation was able to be realized in FMS lines.

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머신비젼을 이용한 크림솔더상에 장착된 SMD의 검사시스템 개발에 관한 연구 (A Study on the Development of Inspection System of SMD Mounted on Cream Solder Using Machine Vision)

  • 신동원;박경석
    • 한국기계가공학회지
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    • 제2권2호
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    • pp.67-74
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    • 2003
  • This paper presents the development of the Inspection machine for SMD mounted on cream solder of PCB. There are mounting errors of SMD such as misalignment, missing part, wrong orientation, wrong polarity and so on. The main hardware of the system consists of a machine vision part and a motion control part. Operating software has been developed in GUI environment to help user convenience. The Inspection Jobs consist of two procedures, that is, creation of the inspection reference data and automatic inspection. The Inspection reference data has a tree structure of linked list including PCB information, blocks, components, windows, and inspection methods. This paper presents versatile inspection methods which include a section length method, a projection method and histogram method. Therefore, user can choose the suitable procedure for various components. Finally, the automatic Inspection procedure using the reference data checks the mounting errors of components.

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위험기계.기구 및 설비 검사의 규제 순응 결정 요인 (Determining factor about the regulation compliance of inspection on harmful machine, instrument and equipment)

  • 이관형;오지영;이경용
    • 대한안전경영과학회지
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    • 제9권1호
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    • pp.77-84
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    • 2007
  • This study was planned to investigate what the main factor of the regulation compliance of inspection on harmful machine, instrument and equipment by industrial safety and health act is. This study subject was composed of three groups as employers, employees of manufacturing and using the harmful machine and safety inspectors. Manufacturing workplace were 236 places, using workplace were 201 places and the safety inspectors were 100 people. The study subject was sampled by stratified random sampling considering the type of harmful Machine. Data for analysis is collected from each sample using interview with structured questionnaires. Compliance is measured by 2, 3, and 4 point scale composed by 8 sub items such as general perception, understanding, clearness, necessity, relevancy, implementation, penalty, and general compliance of the regulation. The level of 8 items of employer's compliance are not differentiated among three groups. The determining factors for inspection observance of the workplace using the harmful Machine were understanding, penalty and cognized compliance. The determining factors for inspection observance of the workplace manufacturing the harmful Machine were understanding and object conformity. These results show that the strategy to adapt the regulated group to inspection regulation will be the elevation of understanding for regulation first of all.

An Autonomous Operational Service System for Machine Vision-based Inspection towards Smart Factory of Manufacturing Multi-wire Harnesses

  • Seung Beom, Hong;Kyou Ho, Lee
    • Journal of information and communication convergence engineering
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    • 제20권4호
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    • pp.317-325
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    • 2022
  • In this study, we propose a technological system designed to provide machine vision-based automatic inspection and autonomous operation services for an entire process related to product inspection in wire harness manufacturing. The smart factory paradigm is a valuable and necessary goal, small companies may encounter steep barriers to entry. Therefore, the best approach is to develop towards this approach gradually in stages starting with the relatively simple improvement to manufacturing processes, such as replacing manual quality assurance stages with machine vision-based inspection. In this study, we consider design issues of a system based on the proposed technology and describe an experimental implementation. In addition, we evaluated the implementation of the proposed technology. The test results show that the adoption of the proposed machine vision-based automatic inspection and operation service system for multi-wire harness production may be considered justified, and the effectiveness of the proposed technology was verified.

CAD/CAM/CAI 통합에 기초한 자유곡면의 On-Machine Measurement : II. 측정계획 수립 (On-Machine Measurement of Sculptured Surfaces Based on CAD/CAM/CAI Integration : II. Inspection Planning Strategy)

  • 조명우;김진섭;서태일;조재형
    • 한국정밀공학회지
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    • 제16권12호
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    • pp.109-118
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    • 1999
  • The objective of this research is to develop an effective inspection planning strategy for sculpture surfaces in OMM(On-Machine Measurement) process. As a first step, effective measuring point locations are determined to obtain optimum results for given sampling numbers. Two measuring point selection methods are suggested in this study based on newly proposed CAD/CAM/CAI integration concept: (1) by the prediction of cutting errors, (2) by considering cutter contact points to avoid the measurement errors caused by cusps. As a next step, the TSP(Traveling Salesman Problem)algorithm is applied to minimize the probe moving distance. Appropriate simulations and experiments are performed to verify the proposed inspection planning strategy in this study, and the results are analyzed.

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A study of On-Machine Measurement for PC-NC system

  • Yoon, Gil-Sang;Kim, Gun-Hee;Cho, Myeong-Woo;Seo, Tae-Il
    • International Journal of Precision Engineering and Manufacturing
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    • 제5권1호
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    • pp.60-68
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    • 2004
  • The purpose of this paper is to establish an effective inspection system by using OMM (On-Machine Measurement) system based PC-NC. This system can reduce manufacturing lead time because a workpiece is inspected at every machining process and the manufacturing system which includes inspection faculty is able to realize on-line process on CNC machining center. The proposed OMM system is composed of a few algorithms for determination of inspection parameters. It is accomplished by determining the number of measuring points, their location, measuring path using fuzzy logic, Hammersley's method, TSP (Traveling Salesperson Problem) algorithm. The inspection feature applied to this system is based on machining feature. This method is tested by simulation and experiment that are analyzed measuring data and geometry tolerance.

자동차 플라스틱 부품 락킹레버 검사를 위한 알고리즘 연구 (A Study on Algorithm for Inspection of Automobile's plastic part locking lever)

  • 장봉춘
    • 한국산학기술학회논문지
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    • 제11권5호
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    • pp.1558-1563
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    • 2010
  • 본 논문에서는 생산 현장에서 작업자가 육안으로 하고 있는 자동차 부품의 전수(全數) 검사 방법을 대체하기 위한 머신 비전 시스템의 개발을 위한 검사알고리즘에 관한 연구이다. 생산 효율과 품질 향상을 위한 노력의 일환으로 플라스틱 압출 성형에서 생기는 여러 가지 불량품 유형을 PC를 기반한 머신 비전 시스템(Machine Vision System)을 구축하기에 앞서 생산된 부품을 실시간 검사하고 제품의 불량 유무를 판별하는 알고리즘을 개발하는 것이 본 연구의 목적이다. 검사방법에 사용된 소프트웨어는 NI-LabVIEW를 사용하였으며, LabVIEW Vision 이미지 함수를 사용하여 검사 프로그램을 개발하였다. 개발된 검사 알고리즘은 생산 부품의 실시간 검사에 적용 될 수 있으며, 검사 영역과 설정 값을 비전 시스템 운용자가 설정할 수 있도록 프로그램이 만들어져 검증되었다.