• Title/Summary/Keyword: On-machine Measurement

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A Study on the Interfacial Bonding between AlN Ceramics and Metals: II. Effect of Mo Interlayer on the Residual Stress of AlN/Cu Joint (AlN 세라믹스와 금속간 계면접합에 관한 연구: II. AlN/Cu 접합체의 잔류응력에 미치는 Mo 중간재의 영향)

  • Park, Sung-Gye;Kim, Ji-Soon;You, Hee;Yum, Young-Jin;Kwon, Young-Soon
    • Korean Journal of Materials Research
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    • v.9 no.10
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    • pp.970-977
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    • 1999
  • Effect of Mo interlayer on the relaxation of residual stress in AlN/Cu pint bonded by active-metal brazing method was investigated. The stress analyses by finite-element-method, the measurement of pint strength and the observation of fracture surface were carried out and their results were compared with each other. From the results of stress analysis it is confirmed that a Mo interlayer led to a shift of maximum stress concentration site from AlN/insert-metal interface$\rightarro$ insert-metal/Mo$\rightarro$Mo interlayer. Additionally, with increase of the Mo interlayer thickness the stress concentration with tensile component was separately built both at the interface of Cu/Mo and AlN/Mo. whereby the residual stress in the free surface of AlN close to the bonded interface was drastically reduced. The AlN/Mo/Cu pints with Mo interlayer thickness of above 400$\mu\textrm{m}$ showed the strengths higher than 200 MPa. upto max. 275 MPa, while the AlN/Cu pint only max. 52 MPa.

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A study on the improvement of loading and unloading work in laver aquaculture industry (양식 생김의 양륙 작업 개선에 관한 연구)

  • MIN, Eun-bi;YOON, Eun-a;HWANG, Doo-jin;KIM, Ok-sam;YOO, Geum-bum
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.56 no.1
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    • pp.45-54
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    • 2020
  • In this study, an automatic system for improving the working environment and increasing production efficiency of a laver aquaculture industry in Korea was developed by combining a hydraulic control system and a load cell in a current landing work of the laver. The improved gathering laver system allowed the automatic gathering process of the laver in the sea with the hydraulic control system connected to a cutting machine of the laver on the operating ship, which has been used for gathering the laver semi-automatically in a form of the traditional farming method. The transporting process of the laver from an operating ship to the land was improved as follows. A frame installed on the operating ship and the bag nets were designed and made to hold about 1,000 kg of the laver inside. The bag nets contain the laver on the improved operating ship were tied in knots and hooked on a crane using a load cell. The weight is measured immediately by lifting the bag nets through the load cell system. Weight information is communicated to the fishermen and successful bidders through the application. The advantages of the improved system can help fishermen to fish by improving their working environment and increasing production efficiency. The field survey to improve the landing operation of the laver aquaculture was conducted in Gangjin, Goheung, Shinan, Wando, Jindo, and Haenam in South Jeonnam Province. A total of 10 sites including Gunsan in Jeonbuk Province, Daebu Island in Ansan City, Jebu Island in Hwaseong City in Gyeonggi Province, and Seocheon in Chungnam Province were searched to collect data. Prototypes of the system were tested at the auction house of laver located in Goheung, where laver collection using hydraulic control and landing using road cell could be improved.

A Study on the Influence of the Standard Filter and Phase-Corrected Filter for the Surface Roughness Measurement on the Value of Surface Roughness (표면거칠기 측정용 표준필터와 위상보상형 필터의 위상특성이 표면거칠기 값에 미치는 영향에 대한 연구)

  • 한응교;노병옥
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.67-76
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    • 1989
  • Although the standard 2-CR network filter, one of the filters used for measuring surface roughness, is being used widely in the field of industry it possesses a weak point of causing Phase-distortion when the wavelength is passing through. Phase-corrected filter is used for eliminating these phase-distortion and the difference of phase characteristics between these two filters is thought to have considerable amount of effect on the surface roughness value. Moveover, the definition on this is as yet unclear. Therefore, the Rt and Rz value, obtained when the wavelength are passed through the standard and phase-corrected filters from the same random machine-processed surface, and its standard deviation are compared and experimented in this paper. Also, the ratio of relative bearing curve complying to the phase characteristics of these two filters are acquired. As a result, the use of phese-corrected filter is appropriate in experiments where the form of wavelength is important, and the standard deviation on the same experimented values appeared greater with when using the standard filter. The rate of relative bearing curve became greater as .lambda.$_{c}$, the cut-off value of filter, became smaller.r.

Development of Algorithm for Vibration Analysis Automation of Rotating Equipments Based on ISO 20816 (ISO 20816 기반 회전기기 진동분석 자동화 알고리즘 개발)

  • JaeWoong Lee;Ugiyeon Lee;Jeongseok Oh
    • Journal of the Korean Institute of Gas
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    • v.28 no.2
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    • pp.93-104
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    • 2024
  • Facility diagnosis is essential for the smooth operation and life extension of rotating equipment used in industrial sites. Compared to other diagnostic methods, vibration diagnosis can find most of the initial defects, such as unbalance, alignment failure, bearing defects and resonance, compared to other diagnostic methods. Therefore, vibration analysis is the most commonly used facility diagnosis method in industrial sites, and is usefully used as a predictive preservation (PdM) technology to manage the condition of the facility. However, since the vibration diagnosis method is performed based on experience based on the standard, it is carried out by experts. Therefore, it is intended to contribute to the reliability of the facility by establishing a system that anyone can easily judge defects by establishing a vibration diagnosis method performed based on experience as a knowledgeable code system. An algorithm was developed based on the ISO-20816 standard for vibration measurement, and the reliability was verified by comparing the results of vibration measurement at various demonstration sites such as petrochemical plant compressors, hydrogen charging stations, and industrial machinery with the results of analysis using a development system. The developed algorithm can contribute to predictive maintenance (PdM) technology that anyone can diagnose the condition of the rotating machine at industrial sites and identify defects early to replace parts at the exact time of replacement. Furthermore, it is expected that it will contribute to reducing maintenance costs and downtime due to the failure of rotating machines when applied to various industrial sites such as oil refining facilities, transportation, production facilities, and aviation facilities.

A Study on the Vegetation Properties of Slope Areas according to the Soil Hardness (토양경도에 따른 비탈면 식생 특성에 관한 연구)

  • Kil, Sung-Ho;Lee, Dong-Kun;Ahn, Tong Mahn;Koo, Meehyun;Kim, Te Yon
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.15 no.5
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    • pp.115-127
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    • 2012
  • This study was conducted on the measurement of soil hardness through a hardness testing machine in slopes of natural environments and artificial environments which is generally known as slope revegetation. The soil hardness as one of physicochemical soil properties is significantly associated with plant growth. Although another studies related to the slope revegetation was focused on herbaceous plants, studies related to soil properties for arbor appearance is lack. It was focused on the correlation analysis between the soil hardness and the plant appearance. the results were as follows : The higher the soil hardness is, the less the appearance of plants is as a result of survey. Species appearing in the high levels of the soil hardness represented mugwort and grass. The levels of the soil hardness in the slope of natural environments was good environmental conditions with various plants in the range of 6 to 12mm. The levels of the soil hardness in the slope revegetation was in the 6.88-30mm range. The soil hardness below 21mm showed a variety of plants with arbors and herbaceous plants, whereas it above 21mm represented a monotonous style of plant structure including Artemisia princeps, Lolium perenne, Poa pratensis L and Setaria viridis. The result of the correlation analysis between the soil hardness and the plant appearance was negatively correlated with justifiable significance levels. The result of a logistic regression analysis for tree appearance was statistically proved when the numerical value of the soil hardness is lower.

MARGINAL DISCREPANCY AND RETENTION FORCE OF CONICAL TELESCOPE OUTER CROWN WITH CO-CR-TI ALLOY (Co-Cr-Ti 합금으로 제작한 conical telescope 외관의 변연적합도와 유지력에 관한 연구)

  • Jung, Hi-Chan;Jeong, Chang-Mo;Jeon, Young-Chan;Lim, Jang-Seop
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.2
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    • pp.214-225
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    • 2000
  • The purpose of this study was to investigate the effects of investing conditions on the marginal discrepancy of conical telescope outer crown with Co-Cr-Ti alloy(Dentitan) and to compare the marginal discrepancy and the retention force of outer crowns using different pattern materials(plastic foil, casting wax, pattern resin). To evaluate the effects of investing conditions on the marginal discrepancy, patterns with plastic foil were invested under three different liquid/powder ratio conditions using phosphate bonded investment(Univest-nonprecious): standard, 10% decreased and 10% increased. At each liquid/powder ratio condition, metal ring was lined with single or double layers of ceramic ring liner. The marginal discrepancy of outer crown at different investing conditions was measured by ${\times}100$ compact measuring microscope(STM5, Olympus, Japan). For measurement of the marginal discrepancy and the retention force of outer crown using different pattern materials, the investing condition of 10% decreased liquid/powder ratio and double layers of ring liner was selected because this investing condition resulted in the best fit of outer crown. Marginal discrepancy was measured in the same way above and retention force on universal testing machine. Under the conditions of this study, the following conclusions were drawn: 1. The thickness of ring liner had more influence on the marginal discrepancy of outer crown than the liquid/powder ratio, and the acceptable marginal fitness could not be expected at the investing condition directed by investment manufacturer 2. There were no differences in the marginal discrepancy of outer crown among three different pattern materials(P>0.05). 3. Casting wax showed the greatest retention force(1640g) of outer crown, followed by pattern resin(1110g), plastic foil(820g). However, there was no significant difference between plastic foil and pattern resin(P>0.05). 4. Plastic foil showed the least variation in marginal discrepancy and retention force.

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STUDY ON APPLICATION OF NEURO-COMPUTER TO NONLINEAR FACTORS FOR TRAVEL OF AGRICULTURAL CRAWLER VEHICLES

  • Inaba, S.;Takase, A.;Inoue, E.;Yada, K.;Hashiguchi, K.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.124-131
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    • 2000
  • In this study, the NEURAL NETWORK (hereinafter referred to as NN) was applied to control of the nonlinear factors for turning movement of the crawler vehicle and experiment was carried out using a small model of crawler vehicle in order to inspect an application of NN. Furthermore, CHAOS NEURAL NETWORK (hereinafter referred to as CNN) was also applied to this control so as to compare with conventional NN. CNN is especially effective for plane in many variables with local minimum which conventional NN is apt to fall into, and it is relatively useful to nonlinear factors. Experiment of turning on the slope of crawler vehicle was performed in order to estimate an adaptability of nonlinear problems by NN and CNN. The inclination angles of the road surface which the vehicles travel on, were respectively 4deg, 8deg, 12deg. These field conditions were selected by the object for changing nonlinear magnitude in turning phenomenon of vehicle. Learning of NN and CNN was carried out by referring to positioning data obtained from measurement at every 15deg in turning. After learning, the sampling data at every 15deg were interpolated based on the constructed learning system of NN and CNN. Learning and simulation programs of NN and CNN were made by C language ("Association of research for algorithm of calculating machine (1992)"). As a result, conventional NN and CNN were available for interpolation of sampling data. Moreover, when nonlinear intensity is not so large under the field condition of small slope, interpolation performance of CNN was a little not so better than NN. However, when nonlinear intensity is large under the field condition of large slope, interpolation performance of CNN was relatively better than NN.

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Measurement of Engineering Properties Necessary to the Design of Drumstick (Moringa oleifera L.) Pod Sheller

  • Oloyede, Dolapo O.;Aviara, Ndubisi A.;Shittu, Sarafadeen K.
    • Journal of Biosystems Engineering
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    • v.40 no.3
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    • pp.201-211
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    • 2015
  • Purpose: Designing equipment for processing, sorting, and other post-harvest operations of agricultural products requires information about their physical properties. This study was conducted to investigate some of the mechanical and physical properties of Moringa oleifera L. pods and seeds. Methods: Properties such as the length, width, thickness, bulk density, porosity, mass, static coefficient of friction, and angle of repose were determined as a function of moisture content. Statistical data and force-deformation curves obtained at each loading orientation and moisture level were analyzed for bioyield point, bioyield strength, yield force, rupture point, and rupture strength using a testrometric machine. Result: The basic dimensions (length, width, and thickness) of moringa pods and seeds were found to increase linearly from 311.15 to 371.45 mm, 22.79 to 31.22 mm, and 22.24 to 29.88 mm, respectively, in the moisture range of 12 to 49.5% d.b. The coefficient of friction for both pods and seeds increased linearly with an increase in moisture content on all the surfaces used. The highest value was recorded on mild steel, with 0.581 for pods and 0.3533 for seeds, and the lowest on glass for pods, with a value of 0.501, and of 0.2933 for seeds on galvanized steel. The bioyield and rupture forces, bioyield and rupture energies, and deformation of the pods decreased with an increase in moisture content to a minimum value, then increased with further decrease within the moisture content range, while the yield force increased to a maximum value and then decreased as the moisture content increased. Conclusion: These results will help to determine the most suitable conditions for processing, transporting, and storing moringa pods, and to provide relevant data useful in designing handling and processing equipment for the crop.

Nondestructive Estimation of Lean Meat Yield of South Korean Pig Carcasses Using Machine Vision Technique

  • Lohumi, Santosh;Wakholi, Collins;Baek, Jong Ho;Kim, Byeoung Do;Kang, Se Joo;Kim, Hak Sung;Yun, Yeong Kwon;Lee, Wang Yeol;Yoon, Sung Ho;Cho, Byoung-Kwan
    • Food Science of Animal Resources
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    • v.38 no.5
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    • pp.1109-1119
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    • 2018
  • In this paper, we report the development of a nondestructive prediction model for lean meat percentage (LMP) in Korean pig carcasses and in the major cuts using a machine vision technique. A popular vision system in the meat industry, the VCS2000 was installed in a modern Korean slaughterhouse, and the images of half carcasses were captured using three cameras from 175 selected pork carcasses (86 castrated males and 89 females). The imaged carcasses were divided into calibration (n=135) and validation (n=39) sets and a multilinear regression (MLR) analysis was utilized to develop the prediction equation from the calibration set. The efficiency of the prediction equation was then evaluated by an independent validation set. We found that the prediction equation - developed to estimate LMP in whole carcasses based on six variables - was characterized by a coefficient of determination ($R^2_v$) value of 0.77 (root-mean square error [RMSEV] of 2.12%). In addition, the predicted LMP values for the major cuts: ham, belly, and shoulder exhibited $R^2_v$ values${\geq}0.8$ (0.73 for loin parts) with low RMSEV values. However, lower accuracy ($R^2_v=0.67$) was achieved for tenderloin cuts. These results indicate that the LMP in Korean pig carcasses and major cuts can be predicted successfully using the VCS2000-based prediction equation developed here. The ultimate advantages of this technique are compatibility and speed, as the VCS2000 imaging system can be installed in any slaughterhouse with minor modifications to facilitate the on-line and real-time prediction of LMP in pig carcasses.

A study on measurement and compensation of automobile door gap using optical triangulation algorithm (광 삼각법 측정 알고리즘을 이용한 자동차 도어 간격 측정 및 보정에 관한 연구)

  • Kang, Dong-Sung;Lee, Jeong-woo;Ko, Kang-Ho;Kim, Tae-Min;Park, Kyu-Bag;Park, Jung Rae;Kim, Ji-Hun;Choi, Doo-Sun;Lim, Dong-Wook
    • Design & Manufacturing
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    • v.14 no.1
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    • pp.8-14
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    • 2020
  • In general, auto parts production assembly line is assembled and produced by automatic mounting by an automated robot. In such a production site, quality problems such as misalignment of parts (doors, trunks, roofs, etc.) to be assembled with the vehicle body or collision between assembly robots and components are often caused. In order to solve such a problem, the quality of parts is manually inspected by using mechanical jig devices outside the automated production line. Automotive inspection technology is the most commonly used field of vision, which includes surface inspection such as mounting hole spacing and defect detection, body panel dents and bends. It is used for guiding, providing location information to the robot controller to adjust the robot's path to improve process productivity and manufacturing flexibility. The most difficult weighing and measuring technology is to calibrate the surface analysis and position and characteristics between parts by storing images of the part to be measured that enters the camera's field of view mounted on the side or top of the part. The problem of the machine vision device applied to the automobile production line is that the lighting conditions inside the factory are severely changed due to various weather changes such as morning-evening, rainy days and sunny days through the exterior window of the assembly production plant. In addition, since the material of the vehicle body parts is a steel sheet, the reflection of light is very severe, which causes a problem in that the quality of the captured image is greatly changed even with a small light change. In this study, the distance between the car body and the door part and the door are acquired by the measuring device combining the laser slit light source and the LED pattern light source. The result is transferred to the joint robot for assembling parts at the optimum position between parts, and the assembly is done at the optimal position by changing the angle and step.