• 제목/요약/키워드: On-line Condition Monitoring

검색결과 174건 처리시간 0.03초

열처리공정의 지능형 웹 모니터링 산업용 공정제어 시스템 개발 (The Development of Industry Operation Control System using Intelligent Web Monitoring for the Heat Treatment Process)

  • 오재호;배효정;최기수;안두성
    • 동력기계공학회지
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    • 제9권4호
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    • pp.181-186
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    • 2005
  • Because of advanced control technology, Shop floor control system of various kinds of equipment and machinery need a web based remote monitoring to control process efficiently. This paper presents the development of Operation Control System. Operation Control System(OCS) is based on intelligent web monitoring, so that OCS is improved the working condition for the line of heat treatment process and the product's quality. The developed OCS is consisted of Atmega128(MCU) based on embedded system, running the data logging of the line of heat treatment process. Web monitoring system is based on CS8900 ethernet controller and TCP/IP for remote monitoring responsibility between a server and clients and controlling the progress of entire system. The developed OCS is implemented on the line of heat treatment process and shows the improvement of environment condition, product's quality and efficiency of process line.

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적외선 열화상을 이용한 수전설비 온라인 감시 (On-Line Monitoring of Power Apparatus with Infrared Thermography)

  • 임용배;정승천
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2004년도 하계학술대회 논문집 Vol.5 No.1
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    • pp.441-444
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    • 2004
  • Each electrical apparatus radiates various infrared as the condition of surface and load current. Because heat distribution of the apparatus changes as the condition, it is able to analyze the condition of the apparatus by using the distribution. However, methods having been used to measure the heat distribution cannot compare normal condition with abnormal, and the apparatus has diagnosed by intuition. This paper deal with a program that is able to analyze changed temperature distribution. The program is to analyze temperatures on pixels in selected region of interest or position and is able momently and logically to analyze condition of the apparatus. The results are able to apply to a on-line monitoring system.

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실시간 마모량 측정을 통한 대형 기계윤활시스템의 파손발생 진단사례 (A case study on the failure diagnosis of plant machinery system by implementing on-line wear monitoring)

  • 윤의성;장래혁;공호성;한흥구;권오관;송재수;김재덕;엄형섭
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제27회 춘계학술대회
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    • pp.321-327
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    • 1998
  • This paper presented a case study on the application of on-line wear monitoring technique to a high duty air-turbo-compressor system. Main objects monitored were a gear unit and metal bearings, both shown frequent troubles due to the severe operation conditions at heavy dynamic load. The air-turbo-compressor system needs secure condition monitoring because it is one of the main utilities in steel making industry. Temperature and vibration characteristics have been mainly on-line monitored in this system for a predictive maintenance; however, it has been shown that they are not fairly good enough to give an early warning prior to the machine failure. In this work, an on-line Opto Magnetic Detector(OMD) was implemented for an on-line wear monitoring, which quantitatively measured the contamination level of both ferrous and non-ferrous wear particles by detecting the change in optical density of used oil. Results showed that the application of on-line OMD system was satisfactory in diagnosis of the machine system.

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변압기 상태의 온라인 감시 체계 구축에 대한 연구 동향 (A Research Trend on Multi-Agent Transformer Condition Monitoring System On-Line)

  • 김정훈;용형식;최용성;이경섭
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 제38회 하계학술대회
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    • pp.2006-2007
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    • 2007
  • On-line condition monitoring is a useful tool for maintaining and extending the longevity of power transformers. An intelligent diagnostic system is desirable for operational safety and reliability. Bringing these concepts together results in a powerful support tool for engineers, reducing the volume of data to deal with, and making the data more meaningful. This paper describes how a multi-agent system for diagnosing the cause of transformer partial discharge activity was coupled with a method of UHF partial discharge monitoring, creating an on-line condition monitoring system. The challenges presented by the on-site environment are discussed, along with the implications for the complete system.

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Development of On-line Performance Diagnostic Program of a Helicopter Turboshaft Engine

  • Kong, Chang-Duk;Koo, Young-Ju;Kho, Seong-Hee;Ryu, Hye-Ok
    • International Journal of Aeronautical and Space Sciences
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    • 제10권2호
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    • pp.34-42
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    • 2009
  • Gas turbine performance diagnostics is a method for detecting, isolating and quantifying faults in gas turbine gas path components. On-line precise fault diagnosis can promote greatly reliability and availability of gas turbine in real time operation. This work proposes a GUI-type on-line diagnostic program using SIMULINK and Fuzzy-Neuro algorithms for a helicopter turboshaft engine. During development of the diagnostic program, a look-up table type base performance module are used for reducing computer calculating time and a signal generation module for simulating real time performance data. This program is composed of the on-line condition monitoring program to monitor on-line measuring performance condition, the fuzzy inference system to isolate the faults from measuring data and the neural network to quantify the isolated faults. Evaluation of the proposed on-line diagnostic program is performed through application to the helicopter engine health monitoring.

통합형 인-라인 오일 모니터링 센서의 제철설비 현장 적용사례 (Case Study on Integrated In-line Oil Monitoring Sensor for Machine Condition Monitoring of Steel Making Industry)

  • 공호성;한흥구;곽진수;장원수;임경근
    • Tribology and Lubricants
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    • 제26권1호
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    • pp.73-77
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    • 2010
  • One of the important trends for condition monitoring in the 21st century is the development of smart sensors that will permit the cost-effective continuous monitoring of key machine equipments. In this study, an integrated in-line oil monitoring sensor assigned for continuous in situ monitoring multiple parameters of oil performance is presented. The sensor estimates oil deterioration based on the information about chemical degradation, total contamination, water content of oil and oil temperature. The oil oxidation is estimated by "chromatic ratio", total contamination is measured by the changes in optical density of oil in three optical wave-bands ('Red', 'Green' and 'Blue') and water content is evaluated as relative saturation of oil by water. In order to evaluate the sensor's effectiveness, the sensor was applied to several used oil samples in steel making industry and the results were compared with those measured by standard test methods.

철도차량 견인전동기의 상태진단 및 상시감시 기술 (Condition Diagnosis & On-line Monitoring Technology on the Traction Motor for Railway Rolling Stock)

  • 왕종배;변윤섭;백종현
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 제2회 학술대회 논문집 일렉트렛트 및 응용기술전문연구회
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    • pp.36-39
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    • 2000
  • This paper presents the technology of condition diagnosis & life estimation on insulation system of the traction motor. In the non-destructive methods for diagnosis of coil insulation state, residual dielectric strength is estimated by the D-map which consist of the partial discharge quantity Q and average degradation degree $\Delta$. In the operating history of machine, the N-Y life estimation method is based on the stop-starting numbers and operating times with considering each degradation factor by the thermal, electrical and heat-cycle stress. With the on-line conditioning monitoring on the currents of traction motors, detecting the abnormal operating state due to bearing faults, stator or armature faults, eccentricity related faults and broken rotor bars can be performed.

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기계상태의 변화를 온라인으로 탐지하기 위한 Radial Basis 하이브리드 뉴럴네트워크 모델링 (Radial Basis Hybrid Neural Network Modeling for On-line Detection of Machine Condition Change)

  • 왕지남;김광섭;정윤성
    • 대한산업공학회지
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    • 제20권4호
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    • pp.113-134
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    • 1994
  • A radial basis hybrid neural network (RHNN) is presented for an on-line detection of machine condition change. Two-phase modeling by RHNN is designed for describing a machine condition process and for predicting future signal. A moving block procedure is also designed for detecting a process change. A fast on-line learning algorithm, the recursive least square estimation, is introduced. Experimental results showed the RHNN could be utilized efficiently for on-line machine condition monitoring.

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온라인 학습에 의한 기계상태의 예측 (On-line learning prediction of machine condition)

  • 왕지남;정윤성;김광섭
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 1994년도 춘계공동학술대회논문집; 창원대학교; 08월 09일 Apr. 1994
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    • pp.149-158
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    • 1994
  • A radial basis hybrid neural network (RHNN) is presented for on-line prediction of machine condition. A modular-based neural architecture is designed for modeling a machine condition process and for predicting future signal. A fast on-line learning algorithm is introduced. Experimental results showed the RHNN could be utilized efficiently for on-line machine condition monitoring.

다수 변압기의 온라인 모니터링을 위한 실제 적용 (Practical Applications of Multi-Agent Transformer Condition Monitoring)

  • 윤주호;최용성;황종선;이경섭
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2008년도 춘계학술대회 논문집 전기설비전문위원
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    • pp.96-99
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    • 2008
  • On-line condition monitoring is a useful tool for maintaining and extending the longevity of power transformers. An intelligent diagnostic system is desirable for operational safety and reliability. Bringing these concepts together results in a powerful support tool for engineers, reducing the volume of data to deal with, and making the data more meaningful. This paper describes how a multi-agent system for diagnosing the cause of transformer partial discharge activity was coupled with a method of UHF partial discharge monitoring, creating an on-line condition monitoring system. The challenges presented by the on-site environment are discussed, along with the implications for the complete system.

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