• 한국가스학회지
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• 제27권2호
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• pp.71-78
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• 2023

일반적으로 평균 수명이 1.0~1.5년인 전기식 액중형 펌프(electrical submersible pump, ESP)는 유·가스 및 저류층 특성, 운영 조건에 따라 성능 저하 및 수명 감소가 발생하며, 이에 따른 ESP의 고장은 회수 및 설치에 따른 높은 유정 개·보수(workover) 비용과 생산 중단에 따른 추가 비용이 발생한다. 이에 본 연구에서는 유·가스정에서 ESP 장기 운영에 따른 수명을 예측하고자 환형 유동 시스템(flow loop system)을 설계 및 구축하고, ESP 설치 초기 시점부터 고장 시점까지의 ESP 수명에 대한 전 주기 데이터를 취득 및 분석하였다. 구축한 시스템에서 산출되는 데이터 중 ESP의 유체유량, 흡입구 및 토출구의 온도, 압력 그리고 외측부에 설치된 진동 측정기의 데이터 분석을 통하여 ESP 장기 운영에 따른 성능 상태를 정상(normal), 권고 I (advise I), 권고 II (advise II), 유지관리(maintenance), 고장(failed)의 총 5단계로 분류하였다. 실험 결과를 통해 ESP 장기 운영시 단계별 데이터의 경향 차이를 확인하였으며, 이를 통해 운영 기간에 따른 ESP의 상태를 진단하고 펌프의 고장을 예측하였다. 본 연구를 통해 도출된 결과는 유·가스정에서 운영되는 ESP의 상태 모니터링(monitoring) 을 위한 고장 예측 프로그램 및 데이터 분석 알고리즘 개발에 활용될 수 있을 것으로 판단된다.

• Structural Engineering and Mechanics
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• 제66권4호
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• pp.505-513
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• 2018

Steam flooding is widely used in heavy oil reservoir with coupling effects among the formation temperature change, fluid flow and solid deformation. The effective stress, porosity and permeability in this process can be affected by the multi-physical coupling of thermal, hydraulic and mechanical processes (THM), resulting in a complex interaction of geomechanical effects and multiphase flow in the porous media. Quantification of the state of deformation and stress in the reservoir is therefore essential for the correct prediction of reservoir efficiency and productivity. This paper presents a coupled fluid flow, thermal and geomechanical model employing a program (MATLAB interface code), which was developed to couple conventional reservoir (ECLIPSE) and geomechanical (ABAQUS) simulators for coupled THM processes in multiphase reservoir modeling. In each simulation cycle, time dependent reservoir pressure and temperature fields obtained from three dimensional compositional reservoir models were transferred into finite element reservoir geomechanical models in ABAQUS as multi-phase flow in deforming reservoirs cannot be performed within ABAQUS and new porosity and permeability are obtained using volumetric strains for the next analysis step. Finally, the proposed approach is illustrated on a complex coupled problem related to steam flooding in an oil reservoir. The reservoir coupled study showed that permeability and porosity increase during the injection scenario and increasing rate around injection wells exceed those of other similar comparable cases. Also, during injection, the uplift occurred very fast just above the injection wells resulting in plastic deformation.

• 자원리싸이클링
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• 제32권2호
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• pp.33-42
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• 2023

금속 에멀젼(metal emulsion)은 제강 공정의 효율성을 높이는 방법으로 수십 년 동안 연구되어 왔습니다. 본 연구는 육안으로 관찰하기 어려운 고온 실험의 단점을 보완하기 위해 상온에서 관찰 가능한 수모델을 이용하여 수행하였다. 슬래그 내 금속 에멀젼의 대신하여 증류수를 실리콘 오일에 적하하여 운동량 균형 방정식에 의한 계산 결과와 비교하는 실험을 하였다. 물방울의 하강 속도는 물방울의 직경과 유체(실리콘 오일)의 점도가 증가함에 따라 감소하였다. 교반 조건에서 실리콘 오일에서 물방울의 하강 속도를 시뮬레이션하기 위해 유체(실리콘 오일)의 유속을 입자 이미지 속도계(PIV) 방법으로 측정하였다. 물방울의 하강 속도 계산은 점성 실리콘 오일을 교반하거나 교반하지 않고 측정된 값과 잘 일치하였다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회B
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• pp.2720-2724
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• 2007

Field measurements have revealed that the pressure drop over a borehole during drilling of a slim oil well or a well with a long reach can depend significantly on the rotation speed of the drill pipe. An accurate prediction of the annular frictional pressure drop is therefore important for conditions where the annular clearance is small. An experimental study was carried out to study solid-liquid two phase flow in a slim hole annulus. Annular velocities of carrier fluids varied from 0.2 m/s to 1.5 m/s. The carrier fluids which were utilized included tap water and CMC water solutions. Pressure drops and average flow rates were measured for the parameters such as inner-pipe rotary speed, carrier fluid velocity, hole inclination and particle injection rate. For both water and CMC solutions, the higher the concentration of the solid particles is, the larger the pressure gradients become.

• 대한기계학회논문집B
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• 제22권1호
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• pp.12-24
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• 1998

The paper presents the mechanism of secondary flows and the associated total pressure losses occurring in turbine cascades with turning angle of about 127 and 77 degree. Velocity and pressure measurements are taken in seven traverse planes through the cascade passage using a prism type five hole probe. Oil-film flow visualization is also conducted on blade and endwall surfaces. The characteristics of the limiting streamlines show that the three dimensional separation is an important flow feature of endwall and blade surfaces. The larger turning results in much stronger contribution of the secondary flows to the loss developing mechanism. A large part of the endwall loss region at downstream pressure side is found to be very thin when compared to that of the cascade inlet and suction side endwall. Evolution of overall loss starts quite early within the cascade and the rate of the loss growth is much larger in the blade of large turning angle than in the blade of small turning angle.

• Nuclear Engineering and Technology
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• 제48권1호
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• pp.64-71
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• 2016

Void fraction is an important parameter in the oil industry. This quantity is necessary for volume rate measurement in multiphase flows. In this study, the void fraction percentage was estimated precisely, independent of the flow regime in gas-liquid two-phase flows by using ${\gamma}-ray$ attenuation and a multilayer perceptron neural network. In all previous studies that implemented a multibeam ${\gamma}-ray$ attenuation technique to determine void fraction independent of the flow regime in two-phase flows, three or more detectors were used while in this study just two NaI detectors were used. Using fewer detectors is of advantage in industrial nuclear gauges because of reduced expense and improved simplicity. In this work, an artificial neural network is also implemented to predict the void fraction percentage independent of the flow regime. To do this, a multilayer perceptron neural network is used for developing the artificial neural network model in MATLAB. The required data for training and testing the network in three different regimes (annular, stratified, and bubbly) were obtained using an experimental setup. Using the technique developed in this work, void fraction percentages were predicted with mean relative error of <1.4%.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.381-382
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• 2002

The Fluid film between the valve plate and the cylinder block was measured by use of a gap sensor and the mercury-cell slip ring unit under real working conditions. During the operating periods, experiments with discharge pressure, revolution speed, and valve geometry was carried out for the fluid film on the valve plate. To investigate the effect of the valve shape, we designed two valve plates each having a different shape; the first valve plate was a plane valve plate. while the second valve plate was a spherical valve plate. It was noted that these two valve plates observed different aspects of the fluid film characteristics between the cylinder block and the valve plate. The leakage flow rate and the shan torque were also investigated in order to clarify the difference between these two types of valve plates. From the results of this study. we found that the spherical valve plate estimated good fluid film patterns and performance more than the other valve plate in oil hydraulic axial piston pumps.

• 한국정밀공학회지
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• 제33권3호
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• pp.207-216
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• 2016

A gerotor is suitable for miniature manufacturing because it has high discharge per 1 cycle and a simple structure, while also being widely used for lubrication oil of engines and as a hydraulic source of automatic transmission. In the automobile industry, improvements in fuel efficiency and noise reduction have recently come to the fore. It has also been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency through optimal gerotor and port shape design. In this study, to develop an optimal gerotor with a new lobe shape, 2-ellipses-combined, the equation of the lobe shape was derived, and CFD analysis results were compared for 2-ellipses with those of the previous gerotors (3-ellipses and ellipse1-involuteellipse2). A performance test for the oil pump with the optimal rotor (2-ellipses) was carried out and showed good agreement with the results obtained from CFD analysis.

• 한국정밀공학회지
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• 제33권11호
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• pp.927-935
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• 2016

A gerotor is suitable for miniature manufacturing because it has a high discharge per cycle and a simple structure, while also being widely used as lubrication oil of engines and the hydraulic source of automatic transmission. In the automobile industry, it has been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency through optimal gerotor design. In this study, to obtain an optimal gerotor with an ellipse-elliptical involute-ellipse combined lobe shape, an automatic program was developed for calculating performance parameters and drawing a gerotor profile. An oil pump was assembled with the optimal gerotor together with the port used at the actual field and CFD analysis was performed on this assembly using Ansys-CFX. A performance test for the oil pump was carried out and showed good agreement with the results obtained from the theoretical analysis and the CFD analysis.

• Journal of Electrical Engineering and Technology
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• 제2권1호
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• pp.55-60
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• 2007

This paper proposes a hydraulic pump system that uses a variable speed SR drive and constant capacity pump. For the design of the SRM (Switched Reluctance Motor) and digital controller, base speed and rating torque are determined from the mechanical specifications of the hydraulic pump. In order to minimize the power consumption during the maintaining of preset oil-pressure, the pressure control system changes the maximum oil-pressure band and flow rate according to the motor speed. The DSP control system adjusts the oil-pressure and the speed of the SRM from the pressure sensor signal, due to conservation of power consumption by the hydraulic pump. A 2.2Kw, 12/8 pole SR motor and DSP based digital controller are designed and tested with experimental set-up. The test results indicate that the system has some good features such as high efficiency and rapid response characteristics.