• 제목/요약/키워드: Nuclear turbine rotor

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발전용 소재 단조기술 및 국내 단조업계 동향 (Recent Trend to the Forging Technology of Power Plant Components and Status of Forging Company)

  • 김정태;장희상;김동권;김영득;김동영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.38-41
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    • 2007
  • The increase of $CO_2$ emission by increasing of fossil fuel usage has been understood a major cause of global warming. The supply of electric energy is heavily dependent on the massive thermal power and nuclear power plant before developing the renewable energy to supply the electric energy stably at a low price. The large and sound forged components of pressure vessel, turbine and generator are widely used in power plant such as wind power, hydroelectric power generation, nuclear power and thermal power plant. This paper is discussed the trend of manufacturing technology for pressure vessel and turbine to satisfy the required condition of utility company. It is also introduced a strategy of forging industry to cope with carbon tax.

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축정렬 불량시 베어링 특성 변화에 따른 발전소 증기 터빈의 동특성 연구 (Study of Dynamic Characteristics of Angular Misalignment of High-pressure Turbine in 1000MW Nuclear Power Plant)

  • 손석만;이준신;유기완;이선기;김태룡
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2000년도 춘계학술대회논문집
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    • pp.664-669
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    • 2000
  • Angular misalignment is one of the important causes for shaft vibration of turbine-generator in 1000MW nuclear power plant. It may cause the plant unexpected shutdown and subsequent accident. The change of dynamic characteristics in journal bearing and rotor due to angular misalignment in high pressure turbine is analyzed. The stiffness/damping coefficients of journal bearing increase as angular misalignment. Subsequently the natural frequency of HP turbine is changed. It was found that the natural frequency may locate near 2 times operating frequency in case of severe misalignment.

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피로하중을 받은 저압 터빈 블레이드의 파손해석에 관한 연구 (A Study on Failure Analysis of Low Pressure Turbine Blade Subject to Fatigue Load)

  • 홍순혁;이동우;조석수;주원식
    • Journal of Welding and Joining
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    • 제19권3호
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    • pp.298-304
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    • 2001
  • Turbine blade is subject to force of three types ; the torsional force by torsional mount, the centrifugal force by the rotation of rotor and the cyclic bending force by steam pressure. The cyclic bending force was a main factor on fatigue strength. SEM fractography in root of turbine blade showed micro-clack width was not dependent on stress intensity factor range. Especially, fatigue did not exist on SEM photograph in root of turbine blade. To clear out the fracture mechanism of turbine blade, nanofractography was needed on 3-dimensional crack initiation and crack growth with high magnification. Fatigue striation partially existed on AFM photograph in root of turbine blade. Therefore, to find a fracture mechanism of the torsion-mounted blade in nuclear power plant, the relation between stress intensity factor range and surface roughness measured by AFM was estimated, and then the load amplitude ΔP applied to turbine blade was predicted exactly by root mean square roughness.

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X선 회절과 유한요소법을 이용한 터빈 블레이드의 파괴기구에 관한 연구 (A Study on the Failure Mechanism of Turbine Blade using X-Ray Diffraction and FEM)

  • 김성웅;홍순혁;전형용;조석수;주원식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.258-265
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    • 2001
  • Turbine blade is subject to force of three type ; torsional force by torsion-mount, centrifugal force by rotation of rotor and cyclic bending force by steam pressure. Cyclic bending force of them is main factor on fatigue fracture. In the X-ray diffraction method, the change in the values related to plastic deformation and residual stress near the fracture surface mat be determined, and information of internal structure of material can be obtained. Therefore, to find a fracture mechanism of torsion-mounted blade in nuclear plant, based on the information from the fracture surface obtained by fatigue test, the correlation of X-ray parameter and fracture mechanics parameter was determined, and then the load applied to actual broken turbine blade parts was predicted. Failure analysis is performed by finite element method and Goodman diagram on torsion-mounted blade.

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상태기반정비에 의한 증기터빈 저널베어링의 정비주기 최적화 (Maintenance Frequency Optimization of the Steam Turbine Journal Bearings by Condition-based Maintenance)

  • 이혁순;정혁진;송우석
    • 한국압력기기공학회 논문집
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    • 제7권2호
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    • pp.7-13
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    • 2011
  • Turbine journal bearings are designed to support the weight of the rotors on a hydrodynamic oil film and to provide dynamic stability to the rotor system. The life time of journal bearings is infinite theoretically because the journal bearings are separated from the shaft journal by oil film. But poor design, assembly, operation and maintenance can cause problems to the journal bearings. The FMEA(Failure Mode and Effects Analysis) results of the journal bearings show that frequent maintenance of the journal bearings can cause failures and reduction of the bearing life. Therefore, the maintenance periods and history of the journal bearings with the bearing FMEA results are reviewed in order to establish the optimized maintenance period of the journal bearing for the nuclear power plants. Consequently it is necessary to maintain a best condition of lubrication system, reject time-based maintenance and perform the condition-based maintenance of journal bearings in order to maintain optimum condition of the journal bearing.

유기랭킨사이클용 반경류터빈의 예비설계 및 성능분석 (Preliminary design and performance analysis of a radial inflow turbine)

  • 김도엽;강호근;김유택
    • Journal of Advanced Marine Engineering and Technology
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    • 제39권7호
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    • pp.735-743
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    • 2015
  • 유기랭킨사이클의 열역학적 효율에 큰 영향을 미치는 구성요소는 터빈이다. 일반적으로 유기랭킨사이클에서 팽창과정은 작동유체의 급격한 물성치 변화를 수반하므로 터빈의 설계에 많은 어려움이 따른다. 그러므로 효율이 우수한 터빈의 개발을 위해서는 정밀한 터빈의 예비설계가 요구된다. 반경류터빈의 효율은 loading과 flow 계수에 큰 영향을 받으므로 터빈의 예비설계에서 이러한 변수의 선정이 매우 중요하다. 그러나 기존의 성능곡선으로부터 loading과 flow 계수를 선정하는 고전적인 방법을 이용할 경우 정밀한 예비설계를 기대하기 힘들다. 그러므로 본 연구에서는 로터 깃의 개수와 열역학적 설계조건으로부터 loading과 flow 계수를 산출하는 방법을 제시하였다. 본 연구에서 제시한 예비설계모델을 이용하여 예비설계를 수행한 결과는 공신력 있는 상용예비설계프로그램을 이용한 결과와 비교하여 만족스러운 것을 확인하였다. 또한 예비설계모델의 정확성을 검증하기 위해 예비설계한 반경류터빈에 대한 수치해석을 수행하였으며 효율을 제외한 대부분의 변수들이 예비설계조건을 비교적 충족하는 것을 확인하였다.

Ni-Cr-Mo-V 내열강의 마찰마모 특성 연구 (A Study on Tribological Characteristics for High Temperature Alloy Steel with Ni-Cr-Mo-V)

  • 임호기;배문기;김태규
    • 열처리공학회지
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    • 제29권6호
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    • pp.284-291
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    • 2016
  • High temperature alloy steel such as Ni-Cr-Mo-V material has excellent properties of high strength and high heating resistance. It has been used for several military weapon components such as gun barrel of a warship, turbine rotor and turbine disk for nuclear power plant. Being curious about this material required excellent wear resistance and durability in extreme environmental conditions. A dry wear test at the ambient air and Ar gas conditions in the room temperature were performed in this study. What's more a lubricant wear test at different temperature was conducted. In addition that DLC was coated on Ni-Cr-Mo-V alloy steel substrate with a thickness of $3{\mu}m$, a property of it was compare with lubricant conditions. All the coefficient of friction and wear volume, comparing with DLC coated specimens. The test parameters were selected as follows: 10 N for normal load; 80 rpm for sliding wear speed; and 300 m for the sliding wear distance.

열화평가에 전기화학적 방법의 응용에 관한 연구 (A study on the application of electrochemical method for degradation evaluation)

  • 권재도;문윤배;김상태
    • 대한기계학회논문집A
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    • 제22권1호
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    • pp.44-51
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    • 1998
  • In order to develop the evaluation methods of degradation for the Ni-Cr-Mo-V steel, which is in use for turbine rotor in nuclear power plant, the degraded materials were prepared by simulated degradation methods. The result of impact test and fatigue crack growth test shows that the FATT(Fracture Appearance Transition Temperature) and fatigue crack growth rate increased with the increase of degradation. And the result of new electrochemical polarization test method was suggested for the evaluating FATT, fatigue crack growth exponent and coefficient C values based on the results of relationship between corrosion current density(Icorr) & FATT, and the m & C and Icorr.