• Title/Summary/Keyword: Nuclear Power Plant Pipe

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A Seismic Stability Design by the KEPIC Code of Main Pipe in Reactor Containment Building of a Nuclear Power Plant (원자력 발전소 RCB 내 중요배관의 KEPIC 코드에 의한 내진 안전성 설계)

  • Yi, Hyeong-Bok;Lee, Jin-Kyu;Kang, Tae-In
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.2
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    • pp.233-238
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    • 2011
  • In piping design of nuclear power plant facilities, the load stress according to self-weight is important for design values in test run(shutdown and starting). But sometimes it needs more studies, such as seismic analysis of an earthquake of power plant area and fatigue life and stress of thermal expansion and anchor displacement in operating run. In this paper, seismic evaluations were performed to nuclear piping system of Shin-Kori NO. 3&4 being built in Pusan lately. Results of seismic analysis are evaluated on basis of KEPIC MN code. The structural integrity on RCB piping system was proved.

Analysis of Pipe Wall-thinning Caused by Water Chemistry Change in Secondary System of Nuclear Power Plant (원전 2차계통의 수화학 변화가 배관감육에 미치는 영향 분석)

  • Yun, Hun;Hwang, Kyeongmo;Moon, Seung-Jae
    • Corrosion Science and Technology
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    • v.14 no.6
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    • pp.325-330
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    • 2015
  • Pipe wall-thinning by flow-accelerated corrosion (FAC) is a significant and costly damage of secondary system piping in nuclear power plants (NPPs). All NPPs have their management programs to ensure pipe integrity from wall-thinning. This study analyzed the pipe wall-thinning caused by changing the amine, which is used for adjusting the water chemistry in the secondary system of NPPs. The pH change was analyzed according to the addition of amine. Then, the wear rate calculated in two different amines was compared at the steam cycle in NPPs. As a result, increasing the pH at operating temperature (Hot pH) can reduce the rate of FAC damage significantly. Wall-thinning is affected by amine characteristics depending on temperature and quality of water.

Application of Laser Ultrasonic Technique for Nondestructive Evaluation of Wall Thinning in Pipe (배관부 감육 손상의 비파괴 평가를 위한 레이저 초음파 기술 적용)

  • Hong, Kyung-Min;Kang, Young-June;Park, Nak-Kyu;Yoon, Suk-Bum
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.361-367
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    • 2013
  • Many of the nuclear power plant pipe is used in high temperature and high pressure environment. Wall thinning frequently caused by the corrosion. These wall thinning in pipe is expected gradually increase as nuclear power become superannuated. Therefore there is need to evaluate wall thinning in pipe and corrosion defect by non-destructive method to prevent the accident of the nuclear power facility due to pipe corrosion. Especially for real-time assessment of the wall thinning that occurs in nuclear power plant pipe, the laser ultrasonic technology can be measured even in hard-to-reach areas, beyond the limits of earlier existing contact methods. In this study, the optical method using laser was applied for non-destructive and non-contact evaluation. Ultrasonic signals was acquired through generating ultrasonic by pulse laser and using laser interferometer. First the ultrasonic signal was detected in no wall thinning in pipe, then a longitudinal wave velocity was measured inside of pipe. Artificial wall thinning specimen compared to 20, 30, 40 and 50% of thickness of the pipe was produced and the longitudinal wave velocity was measured. It was possible to evaluate quantitatively the wall thinning area(internal defect depth) cause it was able to calculate the thickness of each specimen using measured longitudinal wave velocity.

Development of a Short-term Failure Assessment of High Density Polyethylene Pipe Welds - Application of the Limit Load Analysis - (고밀도 폴리에틸렌 융착부에 대한 단기간 파손 평가법 개발 - 한계하중 적용 -)

  • Ryu, Ho-Wan;Han, Jae-Jun;Kim, Yun-Jae;Kim, Jong-Sung;Kim, Jeong-Hyeon;Jang, Chang-Heui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.4
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    • pp.405-413
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    • 2015
  • In the US, the number of cases of subterranean water contamination from tritium leaking through a damaged buried nuclear power plant pipe continues to increase, and the degradation of the buried metal piping is emerging as a major issue. A pipe blocked from corrosion and/or degradation can lead to loss of cooling capacity in safety-related piping resulting in critical issues related to the safety and integrity of nuclear power plant operation. The ASME Boiler and Pressure Vessel Codes Committee (BPVC) has recently approved Code Case N-755 that describes the requirements for the use of polyethylene (PE) pipe for the construction of Section III, Division 1 Class 3 buried piping systems for service water applications in nuclear power plants. This paper contains tensile and slow crack growth (SCG) test results for high-density polyethylene (HDPE) pipe welds under the environmental conditions of a nuclear power plant. Based on these tests, the fracture surface of the PENT specimen was analyzed, and the fracture mechanisms of each fracture area were determined. Finally, by using 3D finite element analysis, limit loads of HDPE related to premature failure were verified.

Method and Application for Reliability Analysis of Measurement Data in Nuclear Power Plant (원전 배관의 두께 측정 데이터에 대한 신뢰도 분석 방법 및 적용)

  • Yun, Hun;Hwang, Kyeongmo;Lee, Hyoseoung;Moon, Seungjae
    • Corrosion Science and Technology
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    • v.14 no.1
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    • pp.33-39
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    • 2015
  • Pipe wall-thinning by flow-accelerated corrosion and various types of erosion is significant damage in secondary system piping of nuclear power plants(NPPs). All NPPs in Korea have management programs to ensure pipe integrity from degradation mechanisms. Ultrasonic test(UT) is widely used for pipe wall thickness measurement. Numerous UT measurements have been performed during scheduled outages. Wall-thinning rates are determined conservatively according to several evaluation methods developed by Electric Power Research Institute(EPRI). The issue of reliability caused by measurement error should be considered in the process of evaluation. The reliability analysis method was developed for single and multiple measurement data in the previous researches. This paper describes the application results of reliability analysis method to real measurement data during scheduled outage and proved its benefits.

Protection Performance Simulation of Coal Tar-Coated Pipes Buried in a Domestic Nuclear Power Plant Using Cathodic Protection and FEM Method (국내원전에 매설된 콜타르 코팅 배관의 음극방식과 FEM법을 이용한 방식성능 시뮬레이션)

  • Chang, H.Y.;Kim, K.T.;Lim, B.T.;Kim, K.S.;Kim, J.W.;Park, H.B.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.16 no.3
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    • pp.115-127
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    • 2017
  • Coal tar-coated pipes buried in a domestic nuclear power plant have operated under the cathodic protection. This work conducted the simulation of the coating performance of these pipes using a FEM method. The pipes, being ductile cast iron have been suffered under considerably high cathodic protection condition beyond the appropriate condition. However, cathodic potential measured at the site revealed non-protected status. Converting from 3D CAD data of the power plant to appropriate type for a FEM simulation was conducted and cathodic potential under the applied voltage and current was calculated using primary and secondary current distribution and physical conditions. FEM simulation for coal tar-coated pipe without defects revealed over-protection condition if the pipes were well-coated. However, the simulation for coal tar-coated pipes with many defects predict that the coated pipes may be severely degraded. Therefore, for high risk pipes, direct examination and repair or renewal of pipes are strongly recommended.

A Study on Applicability of Ultrasonic Flowmeter to Feedwater Flow Measurements in Nuclear Power Plants (원자력발전소의 급수유량 측정에 대한 초음파유량계의 적용성 연구)

  • Yu Sung-Sik;Park Jong-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.1 s.18
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    • pp.57-65
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    • 2003
  • The measurement uncertainties of an ultrasonic flowmeter were analyzed to evaluate its applicability to the measurement of the steam generator feedwater flow-rate in a nuclear power plant. The analyses of measurement uncertainties of a reactor power were also performed with the analyses of feedwater flow measurement uncertainties. Two ultrasonic flowmeters based on a cross-correlation technique and a transit time method were used in this study. The ultrasonic flowmeters were installed on a feedwater pipe line of a typical 1000 MWe Korea-standardized nuclear power plant to take the necessary data. The results have shown that the measurement uncertainties of the ultrasonic flowmeters are adequately smaller than those or a venturi meter. The research has also indicated that the measurement uncertainties of the reactor power based on the ultrasonic flowmeter uncertainties are sufficiently bounded by the uncertainty range usually assumed in nuclear safety analyses.

Selective Corrosion of Socket Welds of Stainless Steel Pipes Under Seawater Atmosphere (해수분위기에서 스테인리스강 배관 소켓 용접부의 선택적 부식)

  • Boo, Myung-Hwan;Lee, Jang-Wook;Lee, Jong-Hoon
    • Corrosion Science and Technology
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    • v.19 no.4
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    • pp.224-230
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    • 2020
  • Stainless steel has excellent corrosion resistance. The drawback is that pitting occurs easily due to the concentration of chloride. In addition, corrosion of socket weld, which is structurally and chemically weaker than the other components of the pipe, occurs rapidly. Since these two phenomena overlap, pinhole leakage occurs frequently in the seawater pipe socket welds made of stainless steel at the power plants. To analyze this specific corrosion, a metallurgical analysis of the stainless steel socket welds, where the actual corrosion occurred during the power plant operation, was performed. The micro-structure and chemical composition of each socket weld were analyzed. In addition, selective corrosion of the specific micro-structure in a mixed dendrite structure comprising γ-austenite (gamma-phase iron) and δ-ferrite (iron at high temperature) was investigated based on the characteristic micro-morphology and chemical composition of the corroded area. Finally, the different corrosion stages and characteristics of socket weld corrosion are summarized.

IMPROVEMENT OF CROSS-CORRELATION TECHNIQUE FOR LEAK DETECTION OF A BURIED PIPE IN A TONAL NOISY ENVIRONMENT

  • Yoon, Doo-Byung;Park, Jin-Ho;Shin, Sung-Hwan
    • Nuclear Engineering and Technology
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    • v.44 no.8
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    • pp.977-984
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    • 2012
  • The cross-correlation technique has been widely used for leakage detection of buried pipes, and this technique can be successfully applied when the leakage signal has a high signal-to-noise ratio. In the case of a power plant, the measured leakage signals obtained from the sensors may contain background noise and mechanical noise generated by adjacent machinery. In such a case, the conventional method using the cross-correlation function may fail to estimate the leakage point. In order to enhance the leakage estimation capability of a buried pipe in a noisy environment, an improved cross-correlation technique is proposed. It uses a noise rejection technique in the frequency domain to effectively eliminate the tonal noise due to rotating machinery. Experiments were carried out to verify the validity of the proposed method. The results show that even in a tonal noisy environment, the proposed method can provide more reliable means for estimating the time delay of the leakage signals.

Experiments on the Thermal Stratification in the Branch of NPP

  • Kim Sang Nyung;Hwang Seon Hong;Yoon Ki Hoon
    • Journal of Mechanical Science and Technology
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    • v.19 no.5
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    • pp.1206-1215
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    • 2005
  • The thermal stratification phenomena, frequently occurring in the component of nuclear power plant system such as pressurizer surge line, steam generator inlet nozzle, safety injection system (SIS), and chemical and volume control system (CVCS), can cause through-wall cracks, thermal fatigue, unexpected piping displacement and dislocation, and pipe support damage. The phenomenon is one of the unaccounted load in the design stage. However, the load have been found to be serious as nuclear power plant operation experience accumulates. In particular, the thermal stratification by the turbulent penetration or valve leak in the SIS and SCS pipe line can lead these safety systems to failure by the thermal fatigue. Therefore in this study an 1/10 scaledowned experimental rig had been designed and installed. And a series of experimental works had been executed to measure the temperature distribution (thermal stratification) in these systems by the turbulent penetration, valve leak, and heat transfer through valve. The results provide very valuable informations such as turbulent penetration depth, the possibility of thermal stratification by the heat transfer through valve, etc. Also the results are expected to be useful to understand the thermal stratification in these systems, establish the thermal strati­fication criteria and validate the calculation results by CFD Codes such as Fluent, Phenix, CFX.