• Title/Summary/Keyword: Nuclear Power Plant Pipe

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Demonstration of EPRI CHECWORKS Code to Predict FAC Wear of Secondary System Pipings of a Nuclear Power Plant

  • Lee, Sung-Ho;Seong Jegarl;Chung, Han-Sub
    • Nuclear Engineering and Technology
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    • v.31 no.4
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    • pp.375-384
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    • 1999
  • The credibility of CHECWORKS FAC model analysis was evaluated for plant application in a model plant chosen for demonstration. The operation condition at each pipe component was defined before the wear rate analysis by plant data base, water chemistry analysis, and network flow analysis. The predicted wear was compared with the measured wear for 57 sample components selected from 43 susceptible line groups analysed. The inspected 57 locations represent components of highest predicted wear in each line group. Both absolute value and relative ranking comparisons indicated reasonable correlations between the predicted and the measured values. Four components showed much higher measured wear rates than the predicted ones in the feed water train from main feed water pump discharge to steam generator, probably due to high hydrazine concentration operation the effect of which had not been incorporated into the CHECWORKS model. The measured wear was higher than the predicted one consistently for components with least susceptibility to FAC. It is believed that the conservatism maintained during UT data analysis dominated the measurement accuracy. A great deal of enhancement is anticipated over the current plant pipe management program when a comprehensive plant pipe management program is implemented based on the model analysis.

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REAL-TIME CORROSION CONTROL SYSTEM FOR CATHODIC PROTECTION OF BURIED PIPES FOR NUCLEAR POWER PLANT

  • Kim, Ki Tae;Kim, Hae Woong;Kim, Young Sik;Chang, Hyun Young;Lim, Bu Taek;Park, Heung Bae
    • Corrosion Science and Technology
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    • v.14 no.1
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    • pp.12-18
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    • 2015
  • Since the operation period of nuclear power plants has increased, the degradation of buried pipes gradually increases and recently it seems to be one of the emerging issues. Maintenance on buried pipes needs high quality of management system because outer surface of buried pipe contacts the various soils but inner surface reacts with various electrolytes of fluid. In the USA, USNRC and EPRI have tried to manage the degradation of buried pipes. However, there is little knowledge about the inspection procedure, test and manage program in the domestic nuclear power plants. This paper focuses on the development and build-up of real-time monitoring and control system of buried pipes. Pipes to be tested are tape-coated carbon steel pipe for primary component cooling water system, asphalt-coated cast iron pipe for fire protection system, and pre-stressed concrete cylinder pipe for sea water cooling system. A control system for cathodic protection was installed on each test pipe which has been monitored and controlled. For the calculation of protection range and optimization, computer simulation was performed using COMSOL Multiphysics (Altsoft co.).

PWSCC and System Engineering Development of Internal Inspection and Maintenance Methodology for RCS

  • Abdallah, Khaled Atya Ahmed;Mesquita, Patricia Alves Franca de;Yusoff, Norashila;Nam, GungIhn;Jung, JaeCheon;Lee, YoungKwan
    • Journal of the Korean Society of Systems Engineering
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    • v.12 no.1
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    • pp.89-103
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    • 2016
  • Due to safety of the plant, it became very clear the importance of study occurrence reactor coolant system (RCS) issues specially the primary water stress corrosion cracking (PWSCC). The Systems Engineering (SE) approach is characterized by the application of a structured engineering methodology for the design of a complex system or component. Robotic devices have been used for internal inspection, maintenance and performing remote welding and inspection in high-radiation areas. In this paper, PWSCC overview and inlay and over lay welding methodology introduced, concept of robotic device that can be inserted into the piping via Steam Generator (SG) main way to access to primary piping of pressurized water reactor (PWR) is developed based on SE methodology. A 3D model of the inspection system was developed along with the APR1400 (Advanced Power Reactor)reactor coolant systems (RCS) and internals with virtual 3D simulation of the operation for visualization to prove the validity of the concept.

Development of the Modified Preprocessing Method for Pipe Wall Thinning Data in Nuclear Power Plants (원자력 발전소 배관 감육 측정데이터의 개선된 전처리 방법 개발)

  • Seong-Bin Mun;Sang-Hoon Lee;Young-Jin Oh;Sung-Ryul Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.19 no.2
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    • pp.146-154
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    • 2023
  • In nuclear power plants, ultrasonic test for pipe wall thickness measurement is used during periodic inspections to prevent pipe rupture due to pipe wall thinning. However, when measuring pipe wall thickness using ultrasonic test, a significant amount of measurement error occurs due to the on-site conditions of the nuclear power plant. If the maximum pipe wall thinning rate is decided by the measured pipe wall thickness containing a significant error, the pipe wall thinning rate data have significant uncertainty and systematic overestimation. This study proposes preprocessing of pipe wall thinning measurement data using support vector machine regression algorithm. By using support vector machine, pipe wall thinning measurement data can be smoothened and accordingly uncertainty and systematic overestimation of the estimated pipe wall thinning rate data can be reduced.

Experimental Research for Identification of Thermal Stratification Phenomena in The Nuclear Powerplant Emergency Core Coolant System(ECCS). (원전 비상 노심냉각계통 배관 열성층화 현상 규명을 위한 실험적 연구)

  • Song, Dho-In;Choi, Young-Don;Park, Min-Su
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.735-740
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    • 2001
  • In the nuclear power plant, emergency core coolant system(ECCS) is furnished at reactor coolant system(RCS) in order to cool down high temperature water in case of emergency. However, in this coolant system, it occurs thermal stratification phenomena in case that there is the mixing of cooling water and high temperature water due to valve leakage in ECCS. This thermal stratification phenomena raises excessive thermal stresses at pipe wall. Therefore, this phenomena causes the accident that reactor coolant flows in reactor containment in the nuclear power plant due to the deformation of pipe and thermal fatigue crack(TFC) at the pipe wall around the place that it exists. Hence, in order to fundamental identification of this phenomena, it requires the experimental research of modeling test in the pipe flow that occurs thermal stratification phenomena. So, this paper models RCS and ECCS pipe arrangement and analyzes the mechanism of thermal stratification phenomena by measuring of temperature in variance with leakage flow rate in ECCS modeled pipe and Reynold number in RCS modeled pipe. Besides, results of this experiment is compared with computational analysis which is done in advance.

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Estimation of Leak Rate Through Cracks in Bimaterial Pipes in Nuclear Power Plants

  • Park, Jai Hak;Lee, Jin Ho;Oh, Young-Jin
    • Nuclear Engineering and Technology
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    • v.48 no.5
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    • pp.1264-1272
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    • 2016
  • The accurate estimation of leak rate through cracks is crucial in applying the leak before break (LBB) concept to pipeline design in nuclear power plants. Because of its importance, several programs were developed based on the several proposed flow models, and used in nuclear power industries. As the flow models were developed for a homogeneous pipe material, however, some difficulties were encountered in estimating leak rates for bimaterial pipes. In this paper, a flow model is proposed to estimate leak rate in bimaterial pipes based on the modified Henry-Fauske flow model. In the new flow model, different crack morphology parameters can be considered in two parts of a flow path. In addition, based on the proposed flow model, a program was developed to estimate leak rate for a crack with linearly varying cross-sectional area. Using the program, leak rates were calculated for through-thickness cracks with constant or linearly varying cross-sectional areas in a bimaterial pipe. The leak rate results were then compared and discussed in comparison with the results for a homogeneous pipe. The effects of the crack morphology parameters and the variation in cross-sectional area on the leak rate were examined and discussed.

Development of a Multi-Channel Ultrasonic Testing System for Automated Ultrasonic Pipe Inspection of Nuclear Power Plant (원전 배관 자동 초음파 검사를 위한 다채널 초음파 시스템 개발)

  • Lee, Hee-Jong;Cho, Chan-Hee;Cho, Hyun-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.145-152
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    • 2009
  • Currently almost all in-service-inspection techniques, applied in domestic nuclear power plants, are partial to field inspection technique. These kinds of techniques are related to managing nuclear power plants by the operation of foreign-produced inspection devices. There have been so many needsfor development of native in-service-inspection device because there is no native diagnosis device for nuclear power plant inspection yet in Korea. In this research, we developed several core techniques to make an automated ultrasonic pipe inspection system for nuclear power plants. A high performance multi-channel ultrasonic pulser/receiver module, an A/D converter module and a digital main CPU module were developed and the performance of the developed modules was verified. The S/N ratio, noise level and signal acquisition performance of the developed modules showed proper level as we designed in the beginning.

Study of Thermal Stratification into Leaking Flow in the Nuclear Power Plant, Emergency Core Coolant System (원자로 비상 냉각재 누설에 의한 열성층의 비정상 특성에 관한 연구)

  • Han Seong-Min;Choi Yong-Don;Park Min-Soo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.3
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    • pp.202-210
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    • 2006
  • In the nuclear power plant, emergency core coolant system (ECCS) is furnished at reactor coolant system (RCS) in order to cool down high temperature water in case of emergency. However, in this coolant system, thermal stratification phenomenon can be occurred due to coolant leaking in the check valve. The thermal stratification produces excessive thormal stresses at the pipe wall so as to yield thermal fatigue crack (TFC) accident. In the present study, when the turbulence penetration occurs in the branch pipe, the maximum temperature differences of fluid at the pipe cross-sections of the T-branch with thermal stratification are examine.

Investigation of the Performance Based Structural Safety Factor of Elbows in Nuclear Power Plants (원전 엘보우의 성능기반 안전여유도 분석)

  • Lee, Sung-Ho;Park, Chi-Yong;Park, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.8
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    • pp.826-831
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    • 2009
  • The piping systems in nuclear power plant are composed of various typed pipes such as straight, elbow pipe, branch and reducer etc. The elbow is connected from straight pipe to another pipes in order to establish the complicated piping system. Elbow is one of very important components considering management of wall thinning degradation. It is however applied by various loads such as system pressure, earthquake, postulated break loading and many transient loads, which provoke simply the internal pressure, bending and torsional stress. In this study, firstly pipes in the secondary system of the nuclear power plant are classified as pipe size and type for selecting the investigating range. Next, a large number of finite element analysis considering the all typed dimensions of commercial pipe has been performed to find out the behavior of TES(twice elastic slop) plastic load of elbows, which is based on evaluation of the structural safety factor. Finally performance based structural safety factor was investigated comparing with maximum allowable load by construction code.

Strain and deformation angle for a steel pipe elbow using image measurement system under in-plane cyclic loading

  • Kim, Sung-Wan;Choi, Hyoung-Suk;Jeon, Bub-Gyu;Hahm, Dae-Gi;Kim, Min-Kyu
    • Nuclear Engineering and Technology
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    • v.50 no.1
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    • pp.190-202
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    • 2018
  • Maintaining the integrity of the major equipment in nuclear power plants is critical to the safety of the structures. In particular, the soundness of the piping is a critical matter that is directly linked to the safety of nuclear power plants. Currently, the limit state of the piping design standard is plastic collapse, and the actual pipe failure is leakage due to a penetration crack. Actual pipe failure, however, cannot be applied to the analysis of seismic fragility because it is difficult to quantify. This paper proposes methods of measuring the failure strain and deformation angle, which are necessary for evaluating the quantitative failure criteria of the steel pipe elbow using an image measurement system. Furthermore, the failure strain and deformation angle, which cannot be measured using the conventional sensors, were efficiently measured using the proposed methods.