• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.6
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• pp.961-970
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• 1997

A numerical method is presented to predict and analyze the shape of a growing billet produced from the "spray forming process" which is a fairly new near-net shape manufacturing process. It is important to understand the mechanism of billet growing because one can obtain a billet with the desired final shape without secondary operations by accurate control of the billet shape, and it can also serve as a base for heat transfer and deformation analysis. The shape of a growing billet is determined by the flow rate of the alloy melt, the mode of nozzle scanning which is due to cam profile, the initial positio of the spray nozzle, scanning angle, and the withdrawal speed of the substrate. In the present study, a theoretical model is first established to predict the shape of the billet and next the effects of the most dominent processing conditions, such as withdrawal speed of the substrate and the cam profile, on the shape of the growing billet are studied. Process conditions are obtained to produce a billet with uniform diameter and flat top surface, and an ASP30 high speed steel billet is manufactured using the same process conditions established from the simulation.imulation.

• Transactions of the Korean Society of Mechanical Engineers
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• v.14 no.5
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• pp.1330-1336
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• 1990

The factors to act on atomization of liquid fuel are viscosity, geometric shape of nozzle, atomizing pressure, etc. Most of high viscous liquid fuels show decrease in viscosity by raising the preheat temperature, but the viscosity of liquid fuel like CWM does not readily change with fuel temperature. As an experimental study to investigate the atomizing characteristics of CWM, CWM fuel is atomizing with a twin-fluid atomizer, and the effects of the geometric shape of spray nozzle on atomization are investigated by measuring the Sauter`s Mean Diameter (SMD) of CWM. The summarized results obtained in this study are as follows ; (1) As the ratio of the mass flows of atomizing air to that of fuel (W$_{a}$ /W$_{1}$) increases, 능 decreases when fuel temperature is constant. (2) At the ratio (t/d) 4 of thickness (t) of spray nozzle hole to the diameter (d) of the hole, there is the best atomization. And SMD decreases when t/d is between 1 to 4 and increases when t/d > 4.

• Transactions of the Korean Society of Mechanical Engineers
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• v.12 no.6
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• pp.1390-1398
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• 1988

The purpose of this study was experimentally to investigate the disintegration process and disintegration mechanism when co-axial air flows vertically for the longest smooth liquid jet. These were affected by liquid velocity, air velocity, air-to-liquid diameter ratio, nozzle shape, and air-liquid contacting position. That is, this process of disintegration of the liquid jet was similar to that occurred when liquid pressure was increased. At Reynolds number of 10, 000 and below, the changes in the breakup length represent different tendency according to liquid flow rate. The influence of air flow on the disintegration of liquid jet was different according to air-to-liquid diameter ratio, air orifice diameter, nozzle shape and contacting position of liquid and air. In particular, when the tip of liquid nozzle was inside the air orifice, the effect of air flow was the larger than outside the air orifice. The effect of liquid mass flow rate on the change rate of the breakup length was also different.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.43 no.5
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• pp.456-465
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• 2015

Dual-bell nozzle can overcome the performance losses of the conventional bell-shaped nozzles which induced by off-design operations with either over-expanded or under-expanded exhaust flow and minimize the losses of the specific impulse. In United States, Rocketdyne analyzed thrust characteristics according to the shape of the expansion nozzle and NASA conducted hot firing tests with various altitudes. DLR, which is one of the research institute of the Europe, is carrying out research for the different cases of inflection angle, nozzle length and expansion ratio. MAI of Russia applied the slot nozzle to the expansion region in order to reduce the performance losses. In Asia, both the Japan and the India are researching on the dual-bell nozzle and Mitsubishi cooperation of the Japan registered its patent. In this paper, concepts and performance of dual-bell nozzle, which can compensate altitude, are investigated and trends of current research are summarized. It is necessary for Korea to research on the dual-bell nozzle for lucrative space development.

• Proceedings of the KSME Conference
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• 2001.11b
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• pp.764-769
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• 2001

Recently, according to increase in the requirement of electric power, a thermoelectric power plant equipped with pulverized coal combustion system is highly valued, because coal has abundant deposits and a low price compared with others. For efficient use of coal fuel, most of plant makers are studying to improve combustion performance and flame stability, and reduce pollutant emission. One of these studies is how to control the profile of particle injection and velocity dependant on coal nozzle. Basically, a mixed flow of gas and particle in coal nozzle is required to have appropriate injection and concentration distribution at exit to achieve flame stability and low pollutant, but it is very difficult to obtain that without help of a coal separating device within nozzle. In this study, each distribution of air and coal flow rate is measured for the coal nozzle with coal separator developed by us. The coal concentration at exit is various according to inlet swirl values and positions of coal separator. Also pressure drop is measured for various operating conditions of this nozzle. From these results, we can find the separation characteristic of new developed coal separator, and select proper operation range of coal nozzle. When this coal nozzle is applied to actual plant, these investigations will be very useful to confirm the shape of coal separator to have efficient particle injection.

• Journal of the Korean Society of Propulsion Engineers
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• v.17 no.5
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• pp.1-9
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• 2013

Variable area nozzle, where both throat and exit area vary, is required for optimal expansion and optimal nozzle shape upon operation of after-burner. Steady-state and transient analyses are carried out for each condition with and without afterburner operation and as a function of the location of the nozzle flap. Effects of that nozzle displacement on flow and thrust characteristics are analyzed from numerical results. With variable area nozzle adopted, the combustion field is variable in time, leading to periodically variable thrust. For off-design conditions, flow separation shows up due to over expansion at the flap tips and shock wave does in the nozzle due to under expansion. The undesirable phenomena can be solved by control of variable area nozzle.

• Transactions of the Korean Society of Mechanical Engineers
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• v.13 no.6
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• pp.1238-1249
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• 1989

본 연구에서는 분무체적에 영향을 미치는 분사차압, 주위공기밀도, 노즐공의 직경과 분무각을 변수로 하여 상관관계식을 이론적으로 유도하고 이를 근거로 하여 분 무의 평균공연비 증대를 향상시키는 방안을 제시하였다.

• Journal of ILASS-Korea
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• v.12 no.1
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• pp.11-17
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• 2007

The swirl spray for direct-injection spark-ignition (DISI) engines was investigated using a nozzle whose exit surface shape was cut with a certain tapered angle. The reason for the change in spray's characteristics at various tapered angles was explained by the data correlating the taper and flow angles. The spray tended to shift its characteristics from the symmetric to asymmetric when the tapered angle was increased; furthermore, the spray penetration and spray cone angle were also increased. When the tapered angle was greater than the $90^{\circ}$ minus flow angle, an opened hollow cone spray was formed because of the fuel impingement against the tapered surface area of the nozzle exit. This behavior indicates that the reduction in the air pressure difference between the inner and outer spray of the spray can be achieved. This behavior also promises the potential use of the tapered nozzle for the case where the independence of the spray performance from atmospheric pressure and fuel temperature is desired.

• The KSFM Journal of Fluid Machinery
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• v.17 no.6
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• pp.5-12
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• 2014

Organic Rankine Cycle is widely used to convert the low-grade thermal energy to the electrical energy. However, usually available thermal energy is not supplied constantly. This makes hard to use positive displacement expanders. Hence, turbo-expander has merits to apply as an expander in ORC because it can operate well off-design points even though the mass flowrate is fluctuated. The thermal energy fluctuation causes the turbo-expander to operate in partial admission. In addition, supersonic nozzles are required so that the partially admitted turbine operates efficiently. In this study, R245fa was chosen as a working fluid of ORC. A design method and an analysis technique of supersonic nozzle based on R245fa were developed. The shape of the nozzle was designed by the characteristic method. The thermal properties within the nozzle were estimated and the predicted results were agreed well with the computed results.

• The KSFM Journal of Fluid Machinery
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• v.20 no.1
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• pp.21-28
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• 2017

Optimization process of pre-swirl nozzle geometry was conducted to improve the discharge coefficient of pre-swirl system by using CFD. The optimization of pre-swirl nozzle shape covered the converging angle and the location of the converging nozzle. Optimization process included Optimal Latin Hyper-cube Design method to get the experimental points and the Kriging method to create the response surface which gives candidate points. The process was finished when the difference between the predicted value and CFD value of candidate point was less than 0.1 %. This paper compared the Reference model, Initial model which is the first model of optimization and Optimized model to study flow characteristics. Finally, the discharge coefficient of Optimized model is improved about 17 % to the Reference model.