• Title/Summary/Keyword: Nozzle Efficiency

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Influences of Polyurethane Nozzle Shape on Mixing Efficiency (폴리우레탄 발포 노즐 형상이 혼합 성능에 미치는 영향)

  • Kim, Do Yeon;Lee, Tae Kyung;Jeong, Hae Do;Kim, Hyoung Jae
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.1
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    • pp.31-35
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    • 2016
  • For reaction injection molding (RIM) polyurethane was mixed in the mixing head by impingement mixing, injected into the mold, and cured quickly, as soon as the mold is filled. The shape of the nozzle in the mixing head is critical to improve the quality of polyurethane. To achieve homogeneous mixing, an intensive turbulence energy in the mixing nozzle is essential. In this study, a mixing nozzle for RIM was designed, and mixing efficiency was investigated based on experiment. Experiments were conducted with different combinations of nozzle tips and exit diameter to measure the mixing efficiency by measuring jet force and investigating mixing image with high speed camera. Jet force increased gradually and reaches steady state conditions. The jet force depended on shape of nozzle tip and outlet sizes. These results suggest that optimized nozzle configurations are necessary for high efficiency mixing with RIM.

A Numerical Investigation on the Isentropic Efficiency of Steam Turbine Nozzle Stage with Different Nozzle Vane Thickness and Mass Flow Rate (증기 터빈 노즐 베인의 두께 변화와 유량별 등엔트로피 효율 변화에 관한 수치해석)

  • Lee, Jong Hyeon;Park, Hee Sung;Jung, Jong Yun;Kim, Joon Seob;Jung, Ye Lim;Park, Sung Won
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.10
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    • pp.685-691
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    • 2017
  • In this study, the influence of mass flow rate on the isentropic efficiency of the steam turbine nozzle stage is investigated. A realistic three-dimensional numerical model, which is based on the compressible Navier-Stokes equations, is developed for the steam phase. The comprehensive conservation laws and a kinetic model for steam are investigated. With two different models for the three-dimensional geometry of the nozzle stage, the pressure and temperature distributions, velocity, Mach number. and Markov energy loss coefficient are calculated. A maximum efficiency of 96.66% is found at a mass flow rate of 0.9 kg/s in model A. In model B, a maximum efficiency of 97.32% is found at a rate of 1.6 kg/s. It is determined that the isentropic nozzle efficiency increases as the Markov energy loss coefficient decreases through a nearly linear relationship.

A Numerical Analysis of Flow Field in the Silt Nozzle During Cold Spray Coating Process (저온분사 코팅공정에서 초음속 슬릿노즐 사용시 유동장 해석)

  • Park, Hye-Young;Park, Jong-In;Jung, Hun-Je;Jang, Kyoung-Soo;Baek, Ui-Hyun;Han, Jeong-Whan;Kim, Hyung-Jun
    • Korean Journal of Metals and Materials
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    • v.49 no.3
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    • pp.221-230
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    • 2011
  • The cold spray process is an emerging technology that utilizes high velocity metallic particles for surface coating. Metallic powder particles are injected into a converging-diverging de Laval nozzle and accelerated to a high velocity by a supersonic gas flow. The cold spray process normally uses a circular nozzle that has a rather narrow spraying range. To overcome this fault, a slit nozzle was considered in this study. The slit nozzle is anticipated to reduce the coating process time because it has a wider coating width than the circular nozzle. However, the slit nozzle can reduce the coating efficiency because it does not allow as much gas and particle velocity as the circular nozzle. To improve the coating efficiency of a slit nozzle, the shape of the slit nozzle was modified. And the results of gas flow and particle behaviour according to the nozzlers shape were compared by the a numerical analysis. As a results, as Expansion Ratio(ER) of 7.5 was found to be the most optimal condition for enhancing the spraying efficiency when the ER was changed by the variation of nozzle neck and exit size.

Effect of Nozzle Shape on the Performance and Internal Flow of a Cross-Flow Hydro Turbine (횡류수차 노즐형상이 성능과 내부유동에 미치는 영향)

  • Choi, Young-Do;Lim, Jae-Ik;Kim, You-Taek;Lee, Young-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.4
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    • pp.45-51
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    • 2008
  • The purpose of this study is to examine the effect of nozzle shape on the performance and internal flow of a cross-flow hydro turbine. CFD analysis for three kinds of nozzle shape is conducted to simulate the effect of nozzle shape. The results reveal that relatively narrow nozzle width is effective to increase the turbine efficiency and output power. Almost output power is achieved at Stage 1. Therefore, optimum design of the nozzle shape is necessary to improve the turbine performance. Recirculation flow in the runner passage decreases the turbine efficiency and output power because the flow make hydraulic loss and collision loss in the region. Air should be put into the runner passage and the recirculating flow should be suppressed by the air layer in the runner.

Experimental analysis on effects of nozzle diameter on detection characteristics of an optical particle counter (광학식 입자 계수기 내 샘플 노즐 직경이 측정 효율 및 특성에 미치는 영향에 대한 실험적 연구)

  • Song, Hyunwoo;Kim, Taewook;Song, Soonho
    • Particle and aerosol research
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    • v.13 no.4
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    • pp.159-164
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    • 2017
  • The detection efficiency and characteristics of an optical particle counter (OPC), with various sample nozzle outlet diameters, were experimentally investigated. The OPC system, which was built with original design, was made up of a diode laser, two photodetectors, and a variety of optics such as a beam splitter and a concave mirror. The cone-shaped sampling nozzle was designed to be changeable to alter the outlet diameter, within the range of 1 to 3 mm. For samples, sets of polystyrene latex (PSL) standard particle with various sizes of 1 to $3{\mu}m$, were used. As a result, detection efficiency of the OPC greatly decreased with larger nozzle outlet diameter. Moreover, increased nozzle outlet diameter means broader sample flow, thus caused light interference and multiple scattering which results in abnormal high peaks in scattered light signal. The ratio of abnormal peaks to regular signal of single particle increased with larger nozzle outlet diameter.

Performance Evaluation of Automatic Self-Cleaning Filter System using Twin-Fluid Nozzles for Air Cleaning in the Subway Stations (지하철 공기청정을 위한 2유체노즐형 자동세정 공기청정 시스템 개발에 관한 연구)

  • Ahn, Y.C.;Lee, J.K.
    • Journal of ILASS-Korea
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    • v.9 no.3
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    • pp.15-21
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    • 2004
  • The removal of the dusts in the subway stations, tunnels, factories and buildings becomes issue for comfortable indoor and outdoor conditions. There has been used an automatic self-cleaning filter system to collect the dusts. In general, the collected particles are removed by water spray nozzles. The new design for improving the cleaning efficiency of collected dusts and reducing the supplied water is the concept of the plane array of demister filters and the twin-fluid nozzle for mixing compressed air and water in the automatic self-cleaning filter system. Results show that the cleaning efficiency of twin-nozzle filter systems is 99.1%, compared to 47% in the conventional filter system. Therefore the automatic self-cleaning filter system using twin-fluid nozzle filter systems reduces water supplied in the filter system, and increases cleaning efficiency and drying efficiency.

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Optimal Design of Sheath Flow Nozzle Acceleration Section for Improving the Focusing Efficiency (집속효율 향상을 위한 외장유동노즐 가속 구간의 최적설계 연구)

  • Lee, Jin-Woo;Jin, Joung-Min;Kim, Youn-Jea
    • Journal of the Korea Institute of Military Science and Technology
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    • v.22 no.6
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    • pp.763-772
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    • 2019
  • There is a need to use sheath flow nozzle to detect bioaerosol such as virus and bacteria due to their characteristics. In order to enhance the detection performance depending on nozzle parameters, numerical analysis was carried out using a commercial code, ANSYS CFX. Eulerian-lagrangian approach method is used in this simulation. Multiphase flow characteristics between primary fluid and solid were considered. The detection performance was evaluated based on the results of flow field in nozzle chamber such as focusing efficiency and swirl strength. In addition, Latin hypercube sampling(LHS) of design of experiment(DOE) was used for generating a near-random sampling. Then, the acceleration section is optimized using response surface method(RSM). Results show that the optimized model achieved a 6.13 % in a focusing efficiency and 11.47 % increase in swirl strength over the reference model.

Flow Characteristics of Driven Nozzle Position Change in the Connected Injection Pump (분사펌프에 연결된 구동관로 위치변화에 따른 유동특성)

  • Sohn, Hyun-Chull;Park, Gil-Moon;Go, Hyun-Sun;Lee, Haeng-Nam
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.4
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    • pp.215-224
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    • 2009
  • Analysis for various driven nozzle position changes. The analysis was done for different Reynolds number in entrance region of jet-pump and for several diameter ratios of driven nozzle. (1) The largest absorption energy was found at the point s=1 in condition of diameter ratio 1:3.21 and point s=0.5 in condition of diameter ratio 1:2.25. (2) The absorption energy was not related to the change of entrance velocity and the driven nozzle position having the largest absorption energy was function for cross section ratio. (3) As the position of driven nozzle moves to the downstream, the absorption energy gets weaker. Because the energy from swirl was lost at the cross section gets smaller. (4) As the position of driven nozzle moves to the downstream, the injection energy leans to the upper direction wall and as the Reynolds number increase, the lean phenomenon is more distinct. (5) The flow quantity of driven nozzle, the diameter ratio 1:3.21, was 32% higher than that of 1 : 2.25 and as the inlet velocity gets faster the efficiency decreased. And as the cross section of the driven nozzle increases.

Design of Supersonic Impulse Turbine Nozzle with Asymmetric Configuration using the Optimal Method (최적화기법을 이용한 초음속 충동형 터빈 노즐의 비대칭 설계)

  • Jeong, Soo-In;Choi, Byoung-Ik;Jeong, Eun-Hwan;Kim, Kui-Soon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.61-65
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    • 2011
  • In this paper, the nozzle design with asymmetric configuration using the optimal method is used in order to improve the under- and over-expansion problem of the flow at the supersonic turbine nozzle. For the design of nozzle contour, 8 design variables are selected and the total-to-static efficiency from the nozzle inlet to the wake outlet is considered as the objective function to be maximized. The Fluent6.3 and the iSIGHT-FD program are used for calculation of nozzle flow and design optimization respectively. RBF(Radial Basis Function) method is chosen for approximate optimization algorithm. It is shown that the static efficiency of improved nozzle design increases 1.35% and loss coefficient decreases 19.85% as compared to baseline design.

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Effect of Guide Nozzle Shape on the Performance Improvement of a Very Low Head Cross Flow Turbine

  • Chen, Zhenmu;Singh, Patrick Mark;Choi, Young-Do
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.5
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    • pp.19-26
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    • 2014
  • The cross flow turbine attracts more and more attention for its relatively wide operating range and simple structure. In this study, a novel type of micro cross flow turbine is developed for application to a step in an irrigational channel. The head of the turbine is only H=4.3m and the turbine inlet channel is open ducted type, which has barely been studied. The efficiency of the turbine with inlet open duct channel is relatively low. Therefore, a guide nozzle on the turbine inlet is attached to improve the performance of the turbine. The guide nozzle shapes are investigated to find the best shape for the turbine. The guide nozzle plays an important role on directing flow at the runner entry, and it also decreases the negative torque loss by reducing the pressure difference in Region 1. There is 12.5% of efficiency improvement by attaching a well shaped guide nozzle on the turbine inlet.