• Title/Summary/Keyword: Nondestructive measurement

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Ultrasonic Evaluation of Interfacial Stiffness for Nonlinear Contact Surfaces

  • Kim, Noh-Yu;Kim, Hyun-Dong;Cho, Youn-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.6
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    • pp.504-511
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    • 2008
  • This paper proposes an ultrasonic measurement method for measurement of linear interfacial stiffness of contacting surface between two steel plates subjected to nominal compression pressures. Interfacial stiffness was evaluated by using shear waves reflected at contact interface of two identical solid plates. Three consecutive reflection waves from solid-solid surface are captured by pulse-echo method to evaluate the state of contact interface. A non-dimensional parameter defined as the ratio of their peak-to-peak amplitudes are formulated and used to calculate the quantitative stiffness of interface. Mathematical model for 1-D wave propagation across interfaces is developed to formulate the reflection and transmission waves across the interface and to determine the interfacial stiffness. Two identical plates are fabricated and assembled to form contacting surface and to measure interfacial stiffness at different states of contact pressure by means of bolt fastening. It is found from experiment that the amplitude of interfacial stiffness is dependent on the pressure and successfully determined by employing pulse-echo ultrasonic method without measuring through-transmission waves.

Method for Measuring Weld Temperature Using an Infrared Thermal Imaging Camera (적외선 열화상 카메라를 이용한 용접부의 온도 측정 방법)

  • Ro, Chan-Seung;Kim, Kyeong-Suk;Chang, Ho-Seob
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.4
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    • pp.299-304
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    • 2014
  • In this paper, a method is tested to measure temperatures in high-temperature welds. Protective glass was installed between an infrared thermal imaging camera and a heat source, and temperature compensation was applied to the measuring instruments. When the temperature of halogen lamps was taken in real-time and measured by the thermal camera, the temperature was found to be almost invariant with the distance between the camera and heat source. The temperature range could be predicted, through correlations with the thickness of the protective glass and the measured distance. This study suggests that the temperature measurement of welds obtained by using an infrared thermal imaging camera is valid, through experimental testing of heat sources.

Nondestructive Measurement on Electrical Characteristics of Amorphous Silicon by Using the Laser Beam (레이저 빔을 이용한 비정질실리콘 전기적 특성의 비파괴 측정)

  • 박남천
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2000.11a
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    • pp.36-39
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    • 2000
  • A small electrical potential difference which appears on any solid body when subjected to illumination by a modulated light beam generated by laser is called photocharge voltage(PCV)[1,2]. This voltage is proportional to the induced change in the surface electrical charge and is capacitatively measured on various materials such as conductors, semiconductors, ceramics, dielectrics and biological objects. The amplitude of the detected signal depends on the type of material under investigation, and on the surface properties of the sample. In photocharge voltage spectroscopy measurements[3], the sample is illuminated by both a steady state monochromatic bias light and the pulsed laser. The monochromatic light is used to created a variation in the steady state population of trap levels in the surface and space charge region of semiconductor samples which does result in a change in the measured voltage. Using this technique the spatial variation of PCV can be utilized to evalulate the surface conditions of the sample and the variation of the PCV due to the monochromatic bias light are utilized to charactrize the surface states. A qualitative analysis of the proposed measuremen is present along with experimental results performed on amorphous silicon samples. The deposition temperature was varied in order to obtain samples with different structural, optical and electronic properties and measurements are related to the defect density in amorphous thin film.

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The Directivity Measurement of Angle Probe by Photoelastic Visualization Method (광탄성가시화법에 의한 사각탐촉자의 지향성 평가에 관한 연구)

  • Nam, Y.H.;Date, K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.14 no.2
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    • pp.83-89
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    • 1994
  • It is important for an ultrasonic testing to know the sound pressure field and the directivity of ultrasonic waves propagating in a solid. The directivity of ultrasonic wave is closely related to the sensitivity, the scanning pitch, the arrangement of angle probe, and the defect kind in ultrasonic testing. This paper describes on the directivity measurement of ultrasonic wave using ultrasonic wave visualization method. The directivity of the shear wave emitted from the angle probes were constant during propagation. The difference of directivity was existed between 2MHz and 4MHz angle probes. The centers of directivity were located backward from the incident poing and inside of the angle probe and were not changed during the wave propagation.

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Thermal Analysis of Silicon Carbide Coating on a Nickel based Superalloy Substrate and Thickness Measurement of Top Layers by Lock-in Infrared Thermography

  • Ranjit, Shrestha;Kim, Wontae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.2
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    • pp.75-83
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    • 2017
  • In this paper, we investigate the capacity of the lock-in infrared thermography technique for the evaluation of non-uniform top layers of a silicon carbide coating with a nickel based superalloy sample. The method utilized a multilayer heat transfer model to analyze the surface temperature response. The modelling of the sample was done in ANSYS. The sample consists of three layers, namely, the metal substrate, bond coat and top coat. A sinusoidal heating at different excitation frequencies was imposed upon the top layer of the sample according to the experimental procedures. The thermal response of the excited surface was recorded, and the phase angle image was computed by Fourier transform using the image processing software, MATLAB and Thermofit Pro. The correlation between the coating thickness and phase angle was established for each excitation frequency. The most appropriate excitation frequency was found to be 0.05 Hz. The method demonstrated potential in the evaluation of coating thickness and it was successfully applied to measure the non-uniform top layers ranging from 0.05 mm to 1 mm with an accuracy of 0.000002 mm to 0.045 mm.

Measurement of the Torsional Vibrations in Nonuniform Waveguides by Using an In-plane Laser Vibrometer (광학적 면내 진동 측정기어 의한 불균일 도파관의 비틀림 진동 측정)

  • Jeong, Hyung-Gon;Kim, Jin-Oh
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.3
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    • pp.240-245
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    • 2004
  • Torsional characteristics of nonuniform circular waveguides were studied experimentally by using an in-plane laser vibrometer. The circumferential displacement along the axis of a rod was measured as a response of the torsional oscillation excited at one end of the rod. The experimental results obtained for a stepped circular rod and a conically-tapered rod were compared with theoretical predictions. The results of this paper show the possibility of using the in-plane laser vibrometer for the measurement of torsional vibrations.

Fully Non-Contact Assessment of Acoustic Nonlinearity According to Plastic Deformation in Al6061 Alloy (Al6061 합금의 소성변형에 따른 음향비선형 특성의 완전 비접촉식 평가)

  • Lee, Hyeon;Chung, Cheon;Kim, Chung-Seok;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.4
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    • pp.388-392
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    • 2012
  • This study proposes a fully non-contact measurement method to assess acoustic nonlinearity of narrowband surface waves generated by a line-arrayed laser beam by using a laser-ultrasonic detector in the way of two-wave mixing (TWM) method. This method was applied to figure out a relationship between plastic deformation and nonlinearity characteristics of a plastically deformed aluminum specimens. The experimental results showed that the acoustic nonlinearity of the laser-generated surface wave increased proportionally to the level of tensile deformation. This tendency is in good agreement with the result of measurement by contact method with PZT-transducer.

Nondestructive evaluation of spot weld quality using by ultrasonic measurement (초음파계측에 의한 SPOT용접품질의 비파괴평가)

  • 박익근
    • Journal of Welding and Joining
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    • v.12 no.3
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    • pp.109-117
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    • 1994
  • Spot welding has wide used with a high work efficiency in the automotive and aerospace industries. Up to the present, the technique mainly used to test spot welds on production lines has been entirely depended upon destructive chisel or peel testing. Therefore, it's being very important assignment to secure the NDE technique which can be evaluate spot weld quality with more efficiency and high reliability. This paper discusses the feasibility of UNDE techniques to evaluate spot weld quality. For the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of a the corona bond from nugget, ultrasonic c-scan image and distribution of reflective echo amplitude was measured by immersion method with the mechanical and the electronic scanning of point-focussed ultrasonic beam(25 MHz). As the results of this study, corona bond which is the most dangerous types of interface defects can be successfully detected, as well as expulsion and voids. Ultrasonic testing results were confirmed and compared by optical microscope and SAM(Scanning Acoustic Microscope) observation of the spot-weld cross section. The results show that the nugget diameter can be successfully measured with the accuracy of 0.8 mm.

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Evaluation of Depth of Surface-breaking Slit by Nondestructive Self-calibrating Technique Using Laser Based Ultrasound (레이저 유도 초음파 및 자기보상 기법을 이용한 재료의 표면균열 깊이 비파괴 평가)

  • Lee, Jun-Hyeon;Choe, Sang-U;Ha, Sang-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.4
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    • pp.745-753
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    • 2002
  • It is required to evaluate nondestructively the crack depth of surface-breaking cracks for the assurance of safety of structure. Optical generation of ultrasound produces well defined pulses with a repeatable frequency content, that are free of any mechanical resonances; they are broad band and are ideal for the measurement of attenuation and scattering over a wide frequency range. Self-calibrating surface signal transmission measurement is very sensitive and practical tool for surface-breaking crack depth. In this paper, the self-calibrating technique by laser-based ultrasound is used to evaluate the depth of surface-breaking crack of material. It is suggested that the relationship between the signal transmission and crack depth can be used as a practical model for predicting the surface-breaking crack depths from the signal transmission measured in structure.

A Study of Measurement of In-plane Displacement by CW Laser Speckle Photography and Image Processing (연속파 레이저 스페클 사진법(寫眞法)과 화상처리(畵像處理)에 의한 면내섭위(面內燮位) 측정(測定)에 관한 연구(硏究))

  • Kim, K.S.;Na, G.D.;Kim, T.H.;Chung, N.K.;Kim, C.W.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.10 no.1
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    • pp.47-55
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    • 1990
  • This paper presents experimental results which explore the capability of a CW laser speckle photography for tile measurement of in-plane displacement at high temperature. The serious restrictions on the application of the method seem to be the ambient air turbulence and the change of surface texture caused by the oxidation, as they tend to decorrelate the double exposured speckle patterns. In order to assess only the effect of air turbulence, a ceramics-coated stainless steel plate is heated in air and Ar-laser specklegrams are made with combination of temperature and lateral translation displacement. The slight reduction in visibility of Young's fringes is observed at $1000^{\circ}C$. The analyses of Young's fringes are carried out by a image processing system using a TV-camera and computers, and the result agrees well with the micrometer reading. Futhermore, uncoated stainless steel and Hastelloy X plates are tested and the effect of oxidation is also evaluated. The experimental results demonstrate that a CW laser speckle photography is applicable at temperatures up to $1000^{\circ}C$.

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