• Title/Summary/Keyword: Nondestructive examination

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Evaluation Technology for the Flaw Sizing of Generator Rotor by Using Phased Array Ultrasonic Technique (위상배열 초음파기법을 이용한 발전기 로터 결점크기 평가)

  • Kim, Jin-Hoi;Park, Cher-Young;Lee, Sang-Hoon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.1
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    • pp.14-19
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    • 2009
  • NDE(Nondestructive examination) detects a flaw or discontinuity in materials. Flaws detected by the examination shall be evaluated for the decision basis of the integrity. The internal flaws of forging products can be detected by UT. However, UT has detection limits because of its reflected signal weakness. Normally, a 1mm or less flaw is known as the limit. If a flaw was detected, the size of flaw would be evaluated by AVG(or DGS) technique. To verify the evaluation data, alternative examination methods are needed. But there is no alternative examination methods until now. In this study, Phased array ultrasonic technique can be used to size the flaws in the generator rotor with focused beam of ultrasonic wave as a supplement method of AVG. Also, the phased array ultrasonic technique described enables the shape of flaw to be depicted exactly.

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Nondestructive Examination of Optical Lens by Resonant Ultrasound Spectroscopy (공명초음파 분광법에 의한 광학기기용 렌즈의 비파괴 검사)

  • 김성훈;박상국;김영남;양인영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.257-262
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    • 2004
  • As optical connectors dominate the performance of optical transmitters or receivers, they need an ultra-precise processing and are composed of optical fibers, ferrule and optical glass lenses. Therefore, this study suggests a nondestructive evaluation technique or a system using resonant ultrasound spectroscopy to evaluate flaws in a optical glass lens. It also conducted a nondestructive evaluation for flaws that are commonly found in a optical glass lens and reviewed the results.

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Procedure Development and Qualification of the Phased Array Ultrasonic Testing for the Nuclear Power Plant Piping Weld (원자력발전소 배관 용접부 위상배열 초음파검사 절차서 개발 및 기량검증)

  • Yoon, Byung-Sik;Yang, Seung-Han;Kim, Yong-Sik;Lee, Hee-Jong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.4
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    • pp.317-323
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    • 2010
  • The manual ultrasonic examination for the nuclear power plant piping welds has been demonstrated by using KPD(Korean Performance Demonstration) generic procedure. For automated ultrasonic examination, there is no generic procedure and it should be qualified by using applicable automated equipment. Until now, most of qualified procedures used pulse-echo technique and there is no qualified procedure using phased array technique. In this study, data acquisition and analysis software were developed and phased-array transducer and wedge were designed to implement phased array technique for nuclear power plant in-service inspection. The developed procedure are qualified for performance demonstration for the flaw detection, length sizing and depth sizing. The qualified procedure will be applied for the field examination in the nuclear power plant piping weld inspection.

Korean Round-Robin Tests Result for New International Program to Assess the Reliability of Emerging Nondestructive Techniques

  • Kim, Kyung Cho;Kim, Jin Gyum;Kang, Sung Sik;Jhung, Myung Jo
    • Nuclear Engineering and Technology
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    • v.49 no.3
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    • pp.651-661
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    • 2017
  • The Korea Institute of Nuclear Safety, as a representative organization of Korea, in February 2012 participated in an international Program to Assess the Reliability of Emerging Nondestructive Techniques initiated by the U.S. Nuclear Regulatory Commission. The goal of the Program to Assess the Reliability of Emerging Nondestructive Techniques is to investigate the performance of emerging and prospective novel nondestructive techniques to find flaws in nickel-alloy welds and base materials. In this article, Korean round-robin test results were evaluated with respect to the test blocks and various nondestructive examination techniques. The test blocks were prepared to simulate large-bore dissimilar metal welds, small-bore dissimilar metal welds, and bottom-mounted instrumentation penetration welds in nuclear power plants. Also, lessons learned from the Korean round-robin test were summarized and discussed.

Study on the ultrasonic attenuation and false indications of austenitic stainless sleet Steel weldment (스테인레스강(鋼) 용접부(熔接部)의 초음파감쇠(超音波減衰) 및 거짓신호(信號)에 관(關)한 연구(硏究))

  • Kang, Suk-Chull;Lee, Yun-Peel
    • Journal of the Korean Society for Nondestructive Testing
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    • v.3 no.1
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    • pp.19-25
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    • 1983
  • Some studies have been made on the effects of the attenuation on the result of ultrasonic examination of austenitic stainless steel weldment and also on the cause of false indications. The differences in the amplitudes and the metal paths of the ultrasonic examinations have been measured experimentally, for two kinds of waves, one passed through only the parent material and the other one through the weldment. The effect of probe angles and frequency on the examination data have been investigated using the shear wave. It has been found that the false indications were caused by back reflection from the weld metal surface due to the characteristics of ultrasonic wave propagation. It has been confirmed that the probe of $2.25\;MHz\;and\;60^{\circ}$ is the best choice in the ultrasonic examination and that the correction of amplitude for attenuations is necessary.

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3-Dimensional and Kinematic Analysis of a System for NDE(Nondestructive Examination) (비파괴 검사 응용을 위한 기구부의 3차원 기구학적 해석)

  • Kim, Hyung-Kuk;Lee, Dong-Hwal;Ahn, Hee-Tae;Park, Jae-Whe;Lee, Man-Hyung
    • Proceedings of the KIEE Conference
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    • 2001.07d
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    • pp.2199-2201
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    • 2001
  • The 3-dimensional measuring machine by using an ultrasonic sensor is used one of the NDE(Nondestructive Examination). It is applied to the inspection of pipelines, boreholes, pressure vessel and tank, and so on. In particular when a harsh environment prohibits the use of moving mechanical parts. The 3-dimensional measuring machine by using an ultrasonic sensor, which measure 1-dimensional information and 2-dimensional information simultaneously from a target of inspection, and then reembody 3-dimensional information. So we can find the situation in progress and predict remaining life and corrosion without destructive examination. It's a point of excellence that the 3-dimensional measuring machine is portable.

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Development of Automatic Ultrasonic Testing Techniques of Low Pressure Turbine Blade of Nuclear Power Plants (원자력 발전소 저압 터빈 동익 자동 초음파 검사 기술 개발)

  • Yang, Seung-Han;Lee, Jeong-Bin;Kim, Young-Ho;Yoon, Byung-Sik;Kim, Yong-Sik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.4
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    • pp.371-377
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    • 2004
  • As the turbine running duration in nuclear power plants increases, cracks have been found in the pin finger type blade root area. The nondestructive examination for the blade root area has been carried out by manual ultrasonic examination during the overhaul period, but because of necessity to improve the reliability, we developed an automatic ultrasonic examination system and technique. To demonstrate the performance of the developed automatic ultrasonic examination system, low pressure turbine blades in the 2nd and 3rd stages of nuclear power plants were examined using the developed system. Its applicability nuclear power plant turbine roots of various types was also confirmed.

Equivalency Assessment for an Eddy Current System Used for Steam Generator Tubing Inspection

  • Cho, Chan-Hee;Lee, Tae-Hun;Yoo, Hyun-Ju;Moon, Gyoon-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.4
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    • pp.258-267
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    • 2015
  • Eddy current testing is widely used for inspecting steam generator tubing in nuclear power plants (NPPs). The inspection technique for steam generator tubing in NPPs should be qualified in accordance with examination guidelines. When the components of a qualified system such as eddy current tester, probe, and data analysis program, are changed, the equivalency of the modified system to the originally qualified system must be verified. The eddy current tester is the most important part of an eddy current testing system because it excites and transmits alternating currents to the probe, receives coil impedance of the probe and generates signals for anomalies. The Korea Hydro & Nuclear Power Co., Ltd. (KHNP) developed an eddy current testing system with an eddy current tester and data acquisition-analysis program for inspecting the steam generator tubing in NPPs; this system can be used for an array probe and as a bobbin and rotating probes. The equivalency assessment for the currently developed system was carried out, and we describe the results in this paper.

Ultrasonic Examination of Thick Austenitic Stainless Steel Welds and Factors Influence the Sensitivity

  • Palaniappan, M.;Subbaratnam, R.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.4
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    • pp.372-379
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    • 2003
  • The problems encountered by ultrasonic testing of austenitic stainless steel weld joints are discussed in the paper. Due to low thermal conductivity and the occurrence of single phase between the melting point and the room temperature, coarse and oriented grains are formed in such weld metals more in thick sections. This leads to higher scattering at the grain boundaries and low signal to noise ratio, and extensive beam skewing. Experimental results to understand these problem are explained.

The Comparison of Acceptance Criteria and Flaw Size Measurement between ASME and RCC-M Code in Ultrasonic Examination (초음파검사시 ASME와 RCC-M CODE에 따른 결함 크기측정 및 허용기준 비교평가)

  • Kim, B.C.;Lim, H.T.;Lee, J.P.;Joo, Y.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.8 no.1
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    • pp.6-11
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    • 1988
  • The comparison and analysis of flaw detectability, flaw sizing methods and allowable criteria in accordance with the applicable codes, ASME and RCC-M Code, in ultrasonic examination of pressure vessel in nuclear power plants were studied. Accordding to the codes, calibration blocks were made. The artificial flaws such as disc and band types in test specimens were machined. They were detected and evaluated with etch code requirements and measured values were compared with the actual flaws.

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