• Title/Summary/Keyword: Nondestructive Inspection

Search Result 506, Processing Time 0.024 seconds

The Development of Simplified Ultrasonic CT System and Its Application to the Evaluation of Weld Metal

  • Kim, Kyung-Cho;Hiroaki Fukuhara;Hisashi Yamawaki;Tetsuya Saito
    • Journal of Mechanical Science and Technology
    • /
    • v.15 no.1
    • /
    • pp.52-60
    • /
    • 2001
  • In this paper, as a new measurement method to estimate the change of material condition, the simplified ultrasonic CT system, which uses the information of three directions, that is, $90^{\circ}$, $+45^{\circ}C$and $-45^{\circ}C$ about inspection plane is proposed. Use of simplified CT system has two merits: Firstly, the measurement time is very short compared with general CT. Secondly, it can detect sensitively small defect in vertical or slant direction about inspection plane because the obtained image is CT image calculated from three directions. From these merits, this method can be considered as an effective method to evaluate material conditions. The basic performance of the proposed method was confirmed through several specimens with several simple defects. In order to confirm the applicability of actual NDT, several kinds of welded specimens are investigated. The result showed that the CT image obtained had good agreement with actual defect of specimens.

  • PDF

Factors Affecting Acoustic Responses of Egg Shell (난각의 음향반응에 영향을 주는 인자)

  • 조한근;최완규
    • Journal of Biosystems Engineering
    • /
    • v.22 no.1
    • /
    • pp.41-48
    • /
    • 1997
  • A nondestructive quality inspection technique using acoustic impulse response method was studied to investigate the feasibility of egg shell inspection. An experimental system was built to generate impact force, to measure the response signal and to analyze the frequency spectrum. This system includes an impulse generating unit, an egg holding seat, a microphone with preamplifier, and a digital oscilloscope connected to Personal Computer by RS-232C interface. The factors such as impulse generating method, egg holding method, and sensor location were evaluated by analyzing the power spectrum density of the measured signal. The results obtained are summarized as follows : 1. From the sampled eggs, the proper conditions for detecting damaged eggs were found as followings; ceramic for the impact ball material, rubber for egg seat material, 20 degrees for an impact angle of pendulum, 10mm for the distance between egg and sensor, the sharp side for impacting part, and 180 degrees for the location of sensor. 2. Examination of the Fourier transformed analysis in beth normal and damaged eggs revealed that those factors such as the resonant frequency, a number of peak frequencies and the magnitude of power spectrum were important to detect damaged eggs.

  • PDF

A Safety Assessment of Weld Defective Steel Bridges (강교량의 용접불량에 따른 안전도 분석)

  • Park, Seung-Bum;Bang, Myeung-Sug;Kim, Do-Gyeum
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.1 no.2
    • /
    • pp.107-113
    • /
    • 1997
  • Nondesructive test and structural analysis have been conducted to assess the safety of weld defective steel bridges in service. In the nondestructive test, using the radioactive ray and ultrasonic, the defective welding patterns in the steel bridges are identified. A major defective welding pattern is identified as the lack of welding area due to the insufficient welding penetration. By considering the welding defect in the above, structural analysis is conducted to evaluate the influence of welding defect on the safety of steel bridges. The results indicate that, due to the insufficient welding penetration, the stress obtained in the analysis is over the allowable fatigue stress level, and its influence on safety of the bridges is significant.

  • PDF

Non-contact Ultrasonic Technique for the Thin Defect Evaluation by the Lamb-EMAT (비접촉 Lamb-EMAT를 이용한 두께감육 평가에 관한 연구)

  • Kim, Tae-Hyeong;Park, Ik-Geun;Lee, Cheol-Gu;Kim, Yong-Gwon;Kim, Hyeon-Muk;Jo, Yong-Sang
    • Proceedings of the KWS Conference
    • /
    • 2005.06a
    • /
    • pp.194-196
    • /
    • 2005
  • Ultrasonic guided waves are gaining increasing attention for the inspection of platelike and rodlike structures. At the same time, inspection methods that do not require contact with the test piece are being developed for advanced applications. This paper capitalizes on recent advances in the areas of guided wave ultrasonics and noncontact ultrasonics to demonstrate a superior method for the nondestructive detection of thinning defects simulating hidden corrosion in thin aluminum plates. The proposed approach uses EMAT(electro-magnetic acoustic transducer) for the noncontact generation and detection of guided plate waves. Interesting features in the dispersive behavior of selected guided modes are used for the detection of plate thinning. It is shown that mode cutoff measurements provide a qualitative detection of thinning defects. Measurement of the mode group velocity can be also used to quantify of thinning depth.

  • PDF

A Study on Real-Time Corrosion Thickness Measurement Technique of Insulated Pipeline (보온재 부착 파이프라인의 부식두께 측정에 관한 연구)

  • Jang, Ji-Hun;Jo, Gyeong-Sik;Lee, Jong-O;Kim, Gi-Dong
    • 연구논문집
    • /
    • s.31
    • /
    • pp.135-147
    • /
    • 2001
  • The wall-thickness of insulated pipelines can be easily evaluated by measuring the gamma-ray transmission intensity because this intensity is inversely proportional to the thickness of insulated pipeline. The main purpose of this study is to develop the nondestructive and filmless on-line inspection system of corrosion by measuring the wall thickness of insulated pipeline. The inspection system is constructed with radioisotope, 64 channel photo diode array detector, crawler system and data taking and operating software. The traditional off-line radiographic method carried out by exposing film cassettes can be replaced by this cost-effective on-line digital imaging method and the application will be greatly expected especially in the chemical and petrochemical industries.

  • PDF

A Development of Automatic Extraction System for Welding Inspection Information based on Shipbuilding and Maritime CAD (조선해양 CAD 기반 용접검사 정보 자동 추출 시스템 개발)

  • Kim, Bae-Sung;Hwang, Hun-Gyu;Song, Chang-Sub;Lee, Ki-Taek
    • Journal of the Korea Institute of Information and Communication Engineering
    • /
    • v.24 no.1
    • /
    • pp.28-36
    • /
    • 2020
  • In shipbuilding industry, there is conducting most of works by welding at the shipyard, and the volume of welding is increasing with international trends of green ships. Welding joint is guaranteed quality through non-destructive testing (NDT). The manual welding inspection report is produced by identifying the drawings designed, which results in losses the many workforce and occurs human errors. To solve these problems, this paper covers a system that reports on inspection information is automatically generation by input data based on shipbuilding-specific CAD. The developed system analyzes the shape data from drawings of modeling. Also, the system determines welding joints through expansion of the part boundary and generates tag numbers. In addition, it provides the function to automatically extract the information needed for inspection such as weld length, thickness and etc. We conducted test to verify the usefulness of the developed system and confirmed that the welding inspection information extracted through system matches the information shown in drawings of modeling.

Effect of Moisture Conditions in Soils on Mode Attenuation of Guided Waves in Buried Pipes (지반의 수분 상태에 따른 매립 배관에서의 유도초음파 모드 감쇠 변화)

  • Lee, Ju-Won;Shin, Sung-Woo;Na, Won-Bae;Kim, Young-Sang
    • Journal of the Korean Society of Safety
    • /
    • v.25 no.4
    • /
    • pp.42-47
    • /
    • 2010
  • Recently, many techniques have been developed for the inspection of pipelines using guided waves. However, few researches have been made on the application of those techniques for buried underground pipes. Guided wave motions in the buried pipes are somewhat different from those of on-ground pipes which have traction-free (air) boundary condition on outer pipe walls and thus are strongly affected by the mechanical property of the surrounding soils. Therefore, it should be investigated the effect of soil properties on the guided wave behavior in buried pipe. On the other hand, the mechanical property of soil is largely depending on its moisture conditions nevertheless of other influential factors such as void ratio. In this study, the effect of moisture conditions in soils on mode attenuation of guided waves in the buried pipe is investigated. To this end, numerical study is performed to characterize mode attenuation behavior in buried pipes and the effective mode which is suitable for long range inspection is identified.

An Experimental Study on Characteristic Analysis of Deflection Response of RC Structures using Measured Strain (측정변형률을 이용한 RC 구조물의 변위 응답 특성분석에 관한 실험적 연구)

  • Park, Hung-Seok;Park, Ki-Tae;Lee, Kyu-Wan
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.5 no.3
    • /
    • pp.173-180
    • /
    • 2001
  • In the past few years, the nondestructive inspection technology has greatly developed due to the increased necessity to gain a complete understanding of the bridge behavior. Especially, the deformations of bridges contain a lot of informations about its health state. By measuring these deformations it is possible to analyze the loading and aging behavior of the structure. However, the current, methods (such as LVDT, dial gage, optical displacement transducer, etc) are often of changeable application on site and have the limitations of installation. In this paper, the classical beam theory was reviewed and the deflections of structure are estimated using measured strain which is easy to acquire. The applicability of this algorithm is verified by laboratory(simple reinforced concrete beam) and field test. By this test, we proposed correction factor to estimate deflection of reinforced concrete beam after cracking, and analyze about the generation of correction factor. Also fiber optic sensors as well as resistive strain gages were installed in the concrete beams to establish the applicability of fiber optic sensors in the field of civil engineering.

  • PDF

Development of On-line Life Monitoring System Software for High-temperature Components of Power Boilers (보일러 고온요소의 수명 감시시스템 소프트웨어 개발)

  • 윤필기;정동관;윤기봉
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
    • /
    • 1999.05a
    • /
    • pp.171-176
    • /
    • 1999
  • Nondestructive inspection and accompanying life analysis based on fracture mechanics were the major conventional methods for evaluating remaining life of critical high temperature components in power plants. By using these conventional methods, it has been difficult to perform in-service inspection for life prediction. Also, quantitative damage evaluation due to unexpected abrupt changes in operating temperature was almost impossible. Thus, many efforts have been made for evaluating remaining life during operation of the plants and predicting real-time life usage values based on the shape of structures, operating history, and material properties. In this study, a core software for on-line life monitoring system which carries out real-time life evaluation of a critical component in power boiler(high temperature steam headers) is developed. The software is capable of evaluating creep and fatigue life usage from the real-time stress data calculated by using temperature/stress transfer Green functions derived for the specific headers and by counting transient cycles. The major benefits of the developed software lie in determining future operating schedule, inspection interval, and replacement plan by monitoring real-time life usage based on prior operating history.

  • PDF

A Study on Constitution of Plant Safety Inspection System for Measuring Joint Axial Force of High Tension Bolt (고장력 볼트의 체결축력 측정을 위한 설비 안전 검사 시스템 구축에 관한 연구)

  • Kim, J.Y.;Park, S.G.;Kim, H.S.;Kim, C.H.;You, S.
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.15 no.2
    • /
    • pp.371-377
    • /
    • 1995
  • By using ultrasonic waves, we obtained conclusion from the experiment for measuring joint axial force of high tension bolt. The conclusion is followed. : From the high tension bolts used at turbine of Thermoelectric Power Plant, we obtained the equation of calculating joint axial force that is ${\sigma}=\frac{{\Delta}BPD}{j{\times}{\Sigma}{\delta}}$. By using IBM PC, which is inputed by the equation for calculating joint axial force of high tension bolts, we got joint axial force of high tension bolts form beam path of ultrasonic waves. Furrther, we can identify that constitution of plant safety inspection system is possible.

  • PDF