• Title/Summary/Keyword: Nonconformities

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OHSAS Practices Analysis : A Case Study using Audit Results (안전보건경영시스템 운용분석 : 심사자료 사례연구)

  • Park, Dong-Joon;Kang, Byung-Hwan;Kim, Ho-Gyun
    • Korean Management Science Review
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    • v.32 no.2
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    • pp.79-89
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    • 2015
  • The firms with OHSAS (Occupational Health and Safety Management System) registration should be audited every six months and they have to be reregistered every three years by a third party. In our article audit data were collected from the audit processes of fifty four firms that OHSAS 18001:2007 was implemented and audited by LRQA (Lloyd's Register Quality Assurance). Fifty four firms are largely classified as four categories: civil engineering and construction industry, metal and heavy industry, chemical industry, and other industries including electric, electronic, food, and services. Especially the minor conformity data are analyzed by statistical methods to find out the relationship between four categories of 54 firms and the average number of minor nonconformities. The most frequently appeared minor nonconformities among sub-requirements of OHSAS 18001:2007 are investigated and the reasons for minor nonconformities are specifically explained. The average number of minor nonconformities of firms before and after OHSAS 18001:2007 registration are compared to understand the maturity of OHSAS implementation. Some comments and suggestions are provided for OHSAS to be effectively implemented to the firms if revision is necessary.

Detection of Changes of Mean Nonconformities per Unit in the u Control Chart (u 관리도에서 단위당결점수 변화 탐지)

  • Chang, Kyung;Yang, Moon-Hee
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.43
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    • pp.205-209
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    • 1997
  • One objective of the u control chart is to detect changes of mean nonconformities per unit occurred owing to various causes. This paper shows the detection probability using the Poisson distribution for various parameters, that is, subsample size n, mean nonconformities per unit $u_o$, and $u_o's$ change ratio k. We find that (1) as $u_o$ increases the smaller n is required for the same detection probability and the same change ratio; (2) as k gets away from 1 the smaller n is required; (3) the bigger n is required for the bigger detection probability. Several tables are given from our findings and are hoped to be used as guidelines for u chart users.

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Understanding of Audit Results from Demonstration Companies toward Green Management System Certificate (녹색경영시스템 시범인증기업 심사 자료의 이해)

  • Park, Dong-Joon;Kang, Byung-Hwan;Kim, Ho-Gyun
    • Korean Management Science Review
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    • v.30 no.2
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    • pp.107-116
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    • 2013
  • Climate changes and environmental pollution recently became a matter of global interest. Korean government established low carbon green growth act in the light of international environment regulation and started demonstration certificate project for GMS (Green Management System). We aim to explore audit data resulted from demonstration companies that pursued the GMS certificate. The demonstration companies are consisted of 11 companies that a certification body L gave the certificate. The audit data results were formed by minor nonconformities detected in the field evaluation based on GMS standards, KS I 7001/2 : 2011. We found out significant differences for minor nonconformities between types of industry and between major clauses of Part 1 and Part 2 in GMS standards. We make an effort to figure out the implication of causes of the significant differences. These results are expected to contribute to understand GMS operation situations and are utilized as a reference for energy management, social responsibility, and green gas reduction.

Quality.Environment Management System Evaluation of Machinery and Metal Manufacturing Companies Related to Marine Equipment: a Case Study Using Audit Results (조선기자재 관련 기계금속업체의 품질.환경경영시스템 평가: 인증심사결과 사례연구)

  • Park, Dong-Joon;Kang, Byung-Hwan;Kim, Ho-Gyun
    • Journal of Korean Society for Quality Management
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    • v.37 no.2
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    • pp.12-21
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    • 2009
  • Organizations worldwide have implemented quality management system, ISO 9001:2000 and environmental management system, ISO 14001:2004. Researches have been conducted regarding occupational health and safety management system, integration of these management systems, and extension to corporate social responsibility and sustain ability management system, ISO 26000. This paper examines quality and environment management systems for machinery and metal companies using audit results. We perform statistical tests to see if there are any significant differences of minor nonconformities for requirements of ISO 9001:2000 and ISO 14001:2004 based on implementation motive, operating periods, and organization's size. We also present causes and reasons for statistical differences and minor nonconformities to use as references for implementing efficiently quality management system and environment management system.

Calculation of Z Sigma Level, PCI, and PPI By SPC Charts in the Discrete Process (계수이산 공정에서 SPC 관리도에 의한 Z 시그마 수준과 PCI 및 PPI의 산출)

  • Choi, Sung-Woon
    • Journal of the Korea Safety Management & Science
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    • v.11 no.1
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    • pp.131-136
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    • 2009
  • The research develops the calculation steps of Z sigma level, process capability index(PCI) and process performance index(PPI) applicable to the discrete process in the service industry. The paper presents three following topics used related process indexes according to the precision and accuray in the continuous process. The contents include diverse process indexs for nonconformities by SPC attribute control charts and bias coefficient. The same technique of the nonconformites is also used in the nonconforming units. The practical examples are provided to help easier understanding for users.

A Stereo Vision-based Algorithm for the 3-Dimensional Inspection of a Crimped Terminal (압착단자의 3차원 검사를 위한 스테레오 비젼 알고리즘)

  • Lee, Moon-Kyu;Jang, Sang-Won
    • IE interfaces
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    • v.11 no.2
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    • pp.93-106
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    • 1998
  • This paper suggests a stereo vision-based algorithm for the 3-dimensional inspection of a crimped terminal. The crimped terminal is one of wire harness assemblies which transmit current or signals between a pair of electrical or electronic assemblies. Four types of nonconformities considered includes terminal rolling, band up/down, twist, and crimp height. To obtain stereo image correspondence, an algorithm using Hough transform is proposed. Coordinate transform is then applied to evaluate the degree of 3-dimensional nonconformities. The algorithm has been successfully tested on a number of real specimens collected from a wire harness factory. The test results show the feasibility of the proposed algorithm.

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CUSUM control chart for Katz family of distributions (카즈분포족에 대한 누적합 관리도)

  • Cho, Gyo-Young
    • Journal of the Korean Data and Information Science Society
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    • v.22 no.1
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    • pp.29-35
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    • 2011
  • In statistical process control, the primary method used to monitor the number of nonconformities is the c-chart. The conventional c-chart is based on the assumption that the occurrence of nonconformities in samples is well modeled by a Poisson distribution. When the Poisson assumption is not met, the X-chart is often used as an alternative charting scheme in practice. And CUSUM-chart is used when it is desirable to detect out of control situations very quickly because of sensitive to a small or gradual drift in the process. In this paper, I compare CUSUM-chart to X-chart for the Katz family covering equi-, under-, and over-dispersed distributions relative to the Poisson distribution.

EWMA control chart for Katz family of distributions (카즈분포족에 대한 지수가중이동평균관리도)

  • Cho, Gyo-Young
    • Journal of the Korean Data and Information Science Society
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    • v.21 no.4
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    • pp.681-688
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    • 2010
  • In statistical process control, the primary method used to monitor the number of nonconformities is the c-chart. The conventional c-chart is based on the assumption that the occurrence of nonconformities in samples is well modeled by a Poisson distribution. When the Poisson assumption is not met, the X-chart is often used as an alternative charting scheme in practice. And EWMA control chart is used when it is desirable to detect out-of-control situations very quickly because of sensitive to a small or gradual drift in the process.

Demerit-EWMA Control Charts

  • Cho, Gyo-Young;Jeon, Young-Mok
    • 한국데이터정보과학회:학술대회논문집
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    • 2004.04a
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    • pp.7-14
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    • 2004
  • In this paper, we present an effective method for process control using the Demerit-EWMA control chart in the process where nonconforming units or nonconformities are occurred by various types. We compare performance of Demerit control chart, Demerit-CUSUM control chart and Demerit-EWMA control chart based on the average run length.

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Development of Vision Inspection System for Defects of Industrial Wire Harness (산업용Wire Harness Vision 검사 장비 개발)

  • Han, Seung-Chul
    • Journal of the Korean Society of Industry Convergence
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    • v.11 no.4
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    • pp.189-194
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    • 2008
  • This paper presents vision based inspection system for defects of industrial wire harness. Five type of nonconformities facter such as barrel deform, projected wire, overcoating, rack of wire length, over-strip is considered. Developed inspectio algorithmn has been tested on real specimens from a wire harness factory. Experimental results show that the inspection algorithm an has a good performance.

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