• Title/Summary/Keyword: Non-linear contact

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Evaluation of Boundary Conditions for Structural Analysis of Wheel Bearing Units (Wheel Bearing Unit의 구조해석을 위한 경계조건 설정에 관한 연구)

  • 김기훈;유영면;임종순;현준수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.230-237
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    • 2000
  • The wheel bearing in vehicles has been improved to unit module by joining a bearing to a hub in order to achieve weight reduction and easy assembly. Currently, the contact force between a raceway and balls of a bearing is applied as the external force in order to analyse the structure of the unit type bearings. In this paper, simplified boundary conditions are discussed for structure analysis of wheel bearing unit. From the procedure, the contact conditions of balls and race in wheel bearing unit are considered as equivalent non-linear spring elements. The end node of a spring element is constrained in displacement. And the external force of boundary conditions is applied at the contact point between tire and road. For the evaluation of this analysis, its results for the force of spring elements are compared with contact forces of calculated results. and also maximum equivalent stresses of analysis are compared with results of test at the flange of inner ring. The analysis results with proposed boundary conditions are more accurate than results from analysis which is generally used.

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Moan Noise Analysis of Rear Disc Brake (후륜 디스크 브레이크 Moan 노이즈 해석)

  • 박진국;김찬중;이봉현;정호일;문창룡;김정락;이충렬
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.607-612
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    • 2004
  • Disc brake noise continues to be a major concern throughout the automotive industry despite efforts to reduce its occurrence. Eliminating vibrations during braking is an important task for both vehicle passenger comfort and reducing the overall environmental noise levels. There are several classes of disc brake noise, the major ones being squeal, judder, groan, and moan. In this study, analytical model for moan noise of rear disk brake is investigated. Modeling of the disc brake assembly to take account of the effect of different geometrical and contact parameters is studied through the use of multi-body model. The contact stiffness of the caliper and torque member plays an important role in controlling brake vibration. Therefore, a suitable material pair at the caliper/body contact has been made. An ADAMS model of a rear disc brake system was integrated with a flexible suspension trailng arm from MSC/NASTRAN. A fully non-linear dynamic simulatin of brake system behavior, containing rigid and flexible bodies, was performed for a Prescribed set of operating conditions. Simulation results were validated using data from vehicle experimental testing.

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3-D FEM Analysis of Forming Processes of Planar Anisotropic Sheet Metal (평면이방성 박판성형공정의 3차원 유한요소해석)

  • 이승열;금영탁;박진무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.8
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    • pp.2113-2122
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    • 1994
  • The 3-D FEM analysis for simulating the stamping operation of planar anisotropic sheet metals with arbitrarily-shaped tools is introduced. An implicit, incremental, updated Lagrangian formulation with a rigid-viscoplastic constitutive equation is employed. Contact and friction are considered through the mesh-normal, which compatibly describes arbitrary tool surfaces and FEM meshes without depending on the explicit spatial derivatives of tool surfaces. The consistent full set of governing relations, comprising equilibrium equation and mesh-normal geometric constraints, is appropriately linearized. The linear triangular elements are used for depicting the formed sheet, based on membrane approximation. Barlat's non-quadratic anisotropic yield criterion(strain-rate potential) is employed, whose in-plane anisotropic properties are taken into account with anisotropic coefficients and non-quadratic function parameter. The planar anisotropic finite element formulation is tested with the numerical simulations of the stamping of an automotive hood inner panel and the drawing of a hemispherical punch. The in-plane anisotropic effects on the formability of both mild steel and aluminum alloy sheet metals are examined.

Experimental Study for Defects Inspection of CFRP Using Laser-Generated Ultrasound

  • Lee, Joon-Hyun;Park, Won-Su;Byun, Joon-Hyung
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.41-45
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    • 2006
  • The fabrication process of fiber placement system of carbon fiber reinforced plastic (CFRP) requires real time process control and reliable inspection to ensure quality by preventing defects such as delamination and void. Therefore, novel non-contact inspection technique is required during the non-destructive evaluation in a fiber placement system. For the inspection of delamination in CFRP, various methods to receive laser-generated ultrasound were applied by using piezoelectric transducer, air-coupled transducer, wavelet transform and scanning laser ultrasonic technique. Laser-generated ultrasound was received with a conventional piezoelectric sensor in contacting manner. Then signal characteristics due to defects were analyzed to find a factor for detecting defects. Air-coupled transducer was used for reception of laser-generated guided wave using linear slit array in order to generate high frequency guided wave. And line scan technique was used to confirm the capability of on-line application. The high frequency component of laser-generated guided wave received with piezoelectric sensor disappeared after propagating through delamination region. Nevertheless, it was failed to receive high frequency guided wave in using air-coupled transducer. The first peak of the frequency spectrum under 100kHz in the delamination region is higher than in the sound region. By using this feature, the line scanned frequency data were acquired in fully non-contact generation and reception of ultrasound. This method was proved as useful technique for detecting delamination in CFRP.

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The tress Analysis in the Fine-blanking deformation zone by the application of the FEM (유한요소법을 이용한 정밀진단 변형부의 응력해석)

  • 오환섭
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.6
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    • pp.84-91
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    • 1999
  • The goal of this study is to analyse the stress and the strain occurring within the work piece at the fine-blanking process and hence to assume the size direction and a distribution chart of the shearing stress as the penetration of the punch is being increased trough the application of the FEM. For this analysis we introduced the piece-wise linear method in the non linear structural analysis program for large deformation sheet metal forming and we defined it as the problem of the non linear contact. Therefore we modeled the above problems as quadratic-nodded axi-symmetrical elements for the character-istics of the work piece. From the result of this analysis it was found that the shearing stress is a great deal occurred on the surface of the work piece during the beginning process of the punch penetration and it's effect is expected to influence importantly for the formation of burnish because the deeper is the penetration of the punch in the narrow clearance zone. the greater is the degree of the strain stress.

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Analysis of Nonlinear Time Series by Bispectrum Methods and its Applications (바이스펙트럼에 의한 비선형 시계열 신호 해석과 그 응용)

  • Kim, Eung-Su;Lee, Yu-Jeong
    • The Transactions of the Korea Information Processing Society
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    • v.6 no.5
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    • pp.1312-1322
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    • 1999
  • The world of linearity, which is regular, predictable and irrelevant to time sequence in most natural phenomenon, is a very small part. In fact, signals generated from natural phenomenon with which we're in contact are showed only slight linearity. Therefore it is very difficult to understand and analyze natural phenomenon with only predictable and regular linear systems. Due to these reasons researches concerning non-linear signals that of analysis were excluded being regarded as noise are being actively carried out. Countless signals generated from nonlinear system have the information about itself, and analyzing those signals and get information from it, that will be able to be used effectively in so may fields. Hence, in this paper we used a higher order spectrum, especially the bispectrum. After we prove the validity applying bispectrum to logistic map, which is typical chaotic signal. Subsequently by showing the result applying for actual signal analysis of EEG according to auditory stimuli, we show that higher order spectra is a very useful parameter in analysis of non-linear signals and the result of EEG analysis according to auditory stimuli.

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An Analysis on the Material Removal Mechanism of Chemical-Mechanical Polishing Process Part II: Dynamic Simulation (화학-기계적 연마 공정의 물질제거 메커니즘 해석 Part II: 동적 시뮬레이션)

  • Seok, Jong-Won;Oh, Seung-Hee
    • Journal of the Semiconductor & Display Technology
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    • v.6 no.3
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    • pp.1-6
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    • 2007
  • The integrated thermal-chemical-mechanical (TCM) material removal model presented in the companion paper is dynamically simulated in this work. The model is applied to a Cu CMP process for the simulation and the results of the three individual ingredients composing the model are presented separately first. These results are then incorporated to calculate the total material removal rate (MRR) of the Cu CMP. It is shown that the non-linear trend of MRR with respect to the applied mechanical power (i.e., non-Prestonian behavior), which is not well explained with the models established in principle on conventional contact mechanics, may be due to the chemical reaction(s) varying non-linearly with the temperature in the wafer.

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The Modified Two-axis Vector Controller of Linear Induction Motor to Apply to the Non-contact Stage with Large Workspace (대면적 비접촉 스테이지에 구동기 적용을 위한 선형유도기의 변형된 2축 벡터 제어기)

  • Jung, Kwang-Suk;Lee, Sang-Heon
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.4
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    • pp.385-391
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    • 2008
  • To effectively cope with a complexity of kinematic metrology due to workspace enlargement of the planar stage, the linear induction motor is suggested as its new driving source. Especially, the linear induction motor under uniform plate type of secondary doesn't inherently have a periodical force ripple which is generally shown in the brushless DC motor. But, it presents a poor transient characteristic at zero or low speed zone owing to time delay of flux settling, resulting in slow response. To improve the servo property of linear induction motor and apply successfully it to the precision stage, this paper discusses a modified vector control methodology. The controller has a novel input form, fixed d-axis current, q-axis current and forward-fed DC current, to control thrust force and normal force of the linear induction motor independently. Influence of the newly introduced input and the feasibility of controller are validated experimentally.

Propagation Behavior of Inclined Surface Crack of Semi-Infinite Elastic Body under Hertzian Contact (반무한 탄성체의 헤르츠 접촉하의 경사진 표면균열의 전파거동)

  • 김재호;김석삼;박중한
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.624-635
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    • 1990
  • Analytical study based on linear fracture mechanics was conducted on propagation behavior of inclined surface crack in semi-infinite elastic body. The analytical model was assumed to be inclined surface crack under plane strain condition upon which Hertzian stress was superimposed. Supposing continuous distribution of dislocation and applying Erdogan-Gupta's method to this crack problem, the stress intensity factors $K_{I}$ and $K_{II}$) at the crack-tip were obtained for various Hertzian contact positions. Analytic results have shown that driving force for crack growth is $K_{I}$ for non-lubricated condition and $K_{II}$ for fluid and boundary lubricated condition. The coefficient of friction at the hertzian contact and crack surfaces plays an important role in predicting the direction of crack propagation. It is also found that the maximum effective stress intensity factor exists at cracks of a certain specific length depending on lubricated condition.ion.n.

Study on Structural Integrity of Bearingless Main Rotor Hub System of Helicopter (헬리콥터 무베이링 메인 로터 허브 시스템의 구조 건전성에 관한 연구)

  • Lee, Mu-Hyoung;Park, Ill-Kyoung;Kim, Sung-Joon;Hwang, In-Hee;Kim, Tae-Joo
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.20 no.4
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    • pp.50-56
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    • 2012
  • Rotor system is a very important part which produce lift, thrust and control force in helicopter. Component of rotor system must have structural integrity for applied load. The estimation of structural integrity is regarded greatly as important in aerospace field. In this study, the process of structural analysis performed for bearingless main rotor system of helicopter. The composite flexbeam and torque tube of bearingless main rotor are very thick, so 3D layered soild elements of MSC.PATRAN were used to get the finite element analysis results. To estimate structural integrity, non-linear static analysis considering geometric non-linearity is performed. In addition, detailed finete element analysis and non-linear static analysis are performed to consider the stress concentration for fitting effect and contact surface. The estimation process of structural integrity for bearingless main rotor system of helicopter may help the design.