• Title/Summary/Keyword: Non-isolated converter

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A Design and Control of Bi-directional Non-isolated DC-DC Converter with Coupled Inductors for Rapid Electric Vehicle Charging System

  • Kang, Taewon;Kim, Changwoo;Suh, Yongsug;Park, Hyeoncheol;Kang, Byungil;Kim, Daegyun
    • Proceedings of the KIPE Conference
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    • 2011.07a
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    • pp.429-430
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    • 2011
  • This paper presents a simple and cost-effective stand-alone rapid battery charging system of 30kW for electric vehicles. The proposed system mainly consists of active front-end rectifier of neutral point clamped 3-level type and non-isolated bi-directional dc-dc converter of multi-phase interleaved half-bridge topology with coupled inductors. The charging system is designed to operate for both lithium-polymer and lithium-ion batteries. The complete charging sequence is made up of three sub-interval operating modes; pre-charging mode, constant-current mode, and constant-voltage mode. The pre-charging mode employs the staircase shaped current profile to accomplish shorter charging time while maintaining the reliable operation of the battery. The proposed system is able to reach the full-charge state within less than 16min for the battery capacity of 8kWh by supplying the charging current of 67A. The optimal discharging algorithm for Vehicle to the Grid (V2G) operation has been adopted to maintain the discharging current of 1C. Owing to the simple and compact power conversion scheme, the proposed solution has superior module-friendly mechanical structure which is absolutely required to realize flexible power expansion capability in a very high-current rapid charging system.

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Analysis and Design of a Single-Phase Tapped-Coupled-Inductor Boost DC-DC Converter

  • Gitau, Michael Njoroge;Mwaniki, Fredrick Mukundi;Hofsajer, Ivan W.
    • Journal of Power Electronics
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    • v.13 no.4
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    • pp.636-646
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    • 2013
  • A single-phase tapped-inductor boost converter has been proposed previously. However, detailed characterization and performance analysis were not conducted. This paper presents a detailed characterization, performance analysis, and design expressions of a single-phase tapped-coupled-inductor boost converter. Expressions are derived for average and RMS input current as well as for RMS input and output capacitor current ripple. A systematic approach for sizing the tapped-coupled inductor, active switch, and output diode is presented; such approach has not been reported in related literature. This study reveals that sizing of the inductor has to be based on current ripple requirement, turns ratio, and load. Conditions that produce discontinuous inductor current are also discussed. Analysis of a non-ideal converter operating in continuous conduction mode is also conducted. The expression for the voltage ratio considering the coupling coefficient is derived. The suitability of the converter for high-voltage step-up applications is evaluated. Factors that affect the voltage boost ratio are also identified. The effects of duty ratio and load variation on the performance of the converter are also investigated. The theoretically derived characteristics are validated through simulations. Experimental results obtained at a low power level are included to validate the analytical and simulation results. A good agreement is observed among the analytical, simulation, and experimental results.

A Novel Non-Isolated DC-DC Converter using Single Switch and Voltage Multipliers with High Step-Up Voltage Gain and Low Voltage Stress Characteristics (고전압비와 낮은 전압 스트레스를 가진 단일 스위치와 전압 체배 회로를 이용한 새로운 비절연형 DC-DC 컨버터)

  • Tuan, Tran Manh;Amin, Saghir;Choi, Woojin
    • The Transactions of the Korean Institute of Power Electronics
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    • v.25 no.3
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    • pp.157-161
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    • 2020
  • High voltage gain converters are essential for distributed power generation systems with renewable energy sources, such as fuel cells and solar cells, because of their low voltage characteristics. This paper introduces a novel nonisolated DC-DC converter topology developed by combining an inverting buck-boost converter and voltage multipliers. In the proposed converter, the input voltage is connected in series with the output, and the majority of the input power is directly delivered to the load. The voltage multipliers are stacked in series to achieve high step-up voltage gain. The voltage stress across all of the switches and capacitors can be significantly reduced. As a result, the switches with low voltage ratings can be used to achieve high efficiency and low cost. To verify the validity of the proposed topology, a 360-W prototype converter is built to obtain the experimental results.

Analysis and Implementation of a New Single Switch, High Voltage Gain DC-DC Converter with a Wide CCM Operation Range and Reduced Components Voltage Stress

  • Honarjoo, Babak;Madani, Seyed M.;Niroomand, Mehdi;Adib, Ehsan
    • Journal of Power Electronics
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    • v.18 no.1
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    • pp.11-22
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    • 2018
  • This paper presents a single switch, high step-up, non-isolated dc-dc converter suitable for renewable energy applications. The proposed converter is composed of a coupled inductor, a passive clamp circuit, a switched capacitor and voltage lift circuits. The passive clamp recovers the leakage inductance energy of the coupled inductor and limits the voltage spike on the switch. The configuration of the passive clamp and switched capacitor circuit increases the voltage gain. A wide continuous conduction mode (CCM) operation range, a low turn ratio for the coupled inductor, low voltage stress on the switch, switch turn on under almost zero current switching (ZCS), low voltage stress on the diodes, leakage inductance energy recovery, high efficiency and a high voltage gain without a large duty cycle are the benefits of this converter. The steady state operation of the converter in the continuous conduction mode (CCM) and discontinuous conduction mode (DCM) is discussed and analyzed. A 200W prototype converter with a 28V input and a 380V output voltage is implemented and tested to verify the theoretical analysis.

Novel Non-Isolated DC-DC Converter Topology with High Step-Up Voltage Gain and Low Voltage Stress Characteristics Using Single Switch and Voltage Multipliers (단일 스위치와 전압 체배 회로를 이용하는 고변압비와 낮은 전압 스트레스를 가진 새로운 비절연형 DC-DC 컨버터 토폴로지)

  • Tran, Manh Tuan;Amin, Saghir;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2019.07a
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    • pp.83-85
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    • 2019
  • The use of high voltage gain converters is essential for the distributed power generation systems with renewable energy sources such as the fuel cells and solar cells due to their low voltage characteristics. In this paper, a high voltage gain topology combining cascode Inverting Buck-Boost converter and voltage multiplier structure is introduced. In proposed converter, the input voltage is connected in series at the output, the portion of input power is directly delivered to the load which results in continuous input current. In addition, the voltage multiplier stage stacked in proper manner is not only enhance high step-up voltage gain ratio but also significantly reduce the voltage stress across all semiconductor devices and capacitors. As a result, the high current-low voltage switches can be employed for higher efficiency and lower cost. In order to show the feasibility of the proposed topology, the operation principle is presented and the steady-state characteristic is analyzed in detail. A 380W-40/380V prototype converter was built to validate the effectiveness of proposed converter.

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The development of high efficiency isolated converter for vehicle charger (차량 충전용 고효율 절연형 컨버터 개발)

  • Park, Minjun;Jin, Hoshang;Lee, Gunhee;Hwang, Kwangkyu;Kim, Woosup;Lee, Jaeho
    • Proceedings of the KIPE Conference
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    • 2015.07a
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    • pp.101-102
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    • 2015
  • This paper is about the suggestion for the development in the commercialization for 3.6kW Class On-Board charger. It is suggesting non-insulation AC-DC Boost Power Factor correction circuit and insulation DC-DC resonant Converter for circuit design. In addition, Input AC voltage in the power supply is DCM control which can be designed to decrease the inductance for the inductor size to be reduced. DCM controls and Interleaved PFC can be designed to decrease the inductor size increasing the power conversions. Also, using the insulation DC-DC resonant converter, the efficiency can be increased. This system is verified using prototype hardware.

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6kW V2H Power Converter Using Isolated CLLC DAB Converter

  • Ko, Hyun-Seok;Hwangbo, Chan;Park, Seong-Mi;Park, Sung-Jun
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.4_1
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    • pp.493-504
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    • 2022
  • Recently, as interest in eco-friendliness grows, the supply of hybrid electric vehicles and pure electric vehicles (EVs) for improving fuel efficiency of automobiles is rapidly expanding. The average daily energy consumption of electric vehicles is less than 20 [%] of the total ESS capacity of the vehicle, and research on additional functions using the ESS of the vehicle is urgently needed to expand the supply of electric vehicles. V2H(Vehicle to Home), like V2G(Vehicle to Grid), includes the concept of cooperating with system stabilization using ESS of electric vehicles. In addition, it includes various operations that can realize home welfare, such as uninterrupted power supply in case of power outage at home, and power supply for home DC devices. Therefore, in order to expand the supply of eco-friendly electric vehicles, it is urgently required to develop a V2H system with various functions that can realize home welfare. In this paper, we propose a V2H system with a CLLC resonant converter and a non-isolated step-up converter that can solve different impedance and resonant frequencies depending on the power transfer direction. The proposed V2H system is 6 [kVA] applicable to 150-450 [V], the voltage range that can use the ESS voltage for electric vehicles, and is designed with a capacity that can handle instantaneous electricity use at home. In addition, in order to verify the feasibility, an experiment by Psim simulation and prototype production was performed.

High Efficiency Power Conversion System of Non Isolated Type Applied in Fuel Cell Generator Used to Fire Prevention Installation (소방 방재설비용 연료전지 발전시스템의 비절연형 고효율 전력변환기 설계)

  • Kwak, Dong-Kurl
    • Journal of the Microelectronics and Packaging Society
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    • v.13 no.3 s.40
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    • pp.19-26
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    • 2006
  • In this paper, author proposes to a fuel cell generation system used to fire prevention installation at emergency. The proposed system is used with a power source of fire prevention installation in preparation for breaking of commercial power supply at emergency. A part of most power loss of the fuel cell generation system is power converter. And the major losses of power converter are switching losses of power semiconductor switches used to power conversion. This parer is designed with a high efficiency power converter of non isolated type in order to increase efficiency of fuel cell power system. The controlling switches used in power conversion system are operated with soft switching, which is applied to partial resonant method to reduce switching loss. The result is that the fuel cell power system gets to high efficiency. Some computer simulated results and experimental results are confirmed to the validity of the analytical results.

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Non-Isolated High Gain Bidirectional Modular DC-DC Converter with Unipolar and Bipolar Structure for DC Networks Interconnections

  • Sun, Lejia;Zhuo, Fang;Wang, Feng;Yi, Hao
    • Journal of Power Electronics
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    • v.18 no.5
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    • pp.1357-1368
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    • 2018
  • In this paper, a novel high gain bidirectional modular dc-dc converter (BMC) with unipolar and bipolar structures for dc network interconnections is proposed. When compared with traditional dc grid-connecting converters, the proposed converter can achieve a high voltage gain with a simple modular transformerless structure. A sub-modular structure for the BMC is proposed to eliminate the unbalanced current stress between the different power units (levels) in the BMC. This can realize current sharing and standardized production and assembling. In addition, phase-interval operation is introduced to the sub-modules to realize low voltage and current ripple in both sides of the converter. Furthermore, two types of bipolar topologies of the sub-modular BMC were proposed to extend its application in bipolar dc network connections. In addition, the control system was optimized for grid-connection applications by providing various control strategies. Finally, simulations of a 3-level unipolar sub-modular BMC and a 4-level bipolar sub-modular BMC were conducted, and a 1-kW experimental 3-level unipolar prototype was developed to verify the effectiveness of the proposed converter.

High Power Density 50kW Bi-directional Converter for Hybrid Electric Vehicle HDC (하이브리드 자동차용 HDC를 위한 50kW급 고전력밀도 양방향 컨버터)

  • Yang, Jung-Woo;Keum, Moon-Hwan;Choi, Yoon;Han, Sang-Kyoo;Kim, Seok-Joon;Kim, Sam-Gyun;Kim, Jong-Pil;Sakong, Suk-Chin
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.2
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    • pp.95-101
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    • 2016
  • This paper proposed a high-power density bidirectional converter for hybrid electric vehicle high-voltage DC-DC converter(HDC). The conventional HDC has two disadvantages. First, large inductance is required to satisfy the ripple current of inductor by low switching frequency (<20 kHz). Second, large core size is required to prevent the saturation of inductor by high current. Compared with the conventional HDC, the proposed HDC can reduce inductance with SiC-FET for high frequency driving. High-power density of I/O capacitors can be achieved through two-phase interleaved method. The high-power density of inductors can be achieved because the offset current of magnetizing inductance is theoretically terminated by using the differential mode coupled inductor instead of using two single inductors. The validity of the proposed converter is proved through the 50 kW prototype.