• Title/Summary/Keyword: Non destructive testing

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Design and Construction of an HTS DC SQUID Electronic Gradiometer NDE system

  • Kim, J.Y.;Han, S.G.;Kang, J.H.;Lee, E.H.;Song, I.H.
    • Progress in Superconductivity
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    • v.1 no.2
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    • pp.115-119
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    • 2000
  • We designed and constructed a non-destructive evaluation system using an HTS DC SQUID electronic gradiometer. Our DC SQUID electronic gradiometer is composed of two DC SQUID magnetometers. The system included a non-magnetic stainless steel cryostat and a set of coaxial exciting coils, which were used to induce an eddy current in the test piece. We also have calculated the eddy current density produced by an exciting coil in any direction of the testing object. We could compute the eddy current density distribution in 3D. The SQUIDs were computer controlled and the output data from the electronic gradiometer was obtained by using a Labview software.

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The measruement method for internal defect of pressure vessels by using holographic interferometry (홀로그래픽 간섭법을 이용한 압력용기의 내부결함 측정법)

  • 문상준;강영준;최장섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.377-382
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    • 1995
  • Conventional measurement methods using ultrasonic wave or x-ray, eddy current for non-destructive testing(NDT) in nuclear power plants and other industrial plants have been performed as the method of contact with objects to be inspected. With this reason these methods have been taken relatively much time and the inspected area is limited by the location of probe or film. But holographic interferometry which is a non-contact optical measurement method using a coherent light source has an advantage that the quantitative measurement can be performed at a time. In this paper a new method using holographic interferometry and image processing for detecting internal flaws of pressure vessels is presented.

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Utilization of a Microphone to Acquire Mobility in Seismic Testing (탄성파시험의 이동성 확보를 위한 마이크로폰 센서의 활용)

  • Joh, Sung-Ho;Ramli, Bukhari;Rahman, Norinah Abd
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.4
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    • pp.1509-1521
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    • 2013
  • Social demand for the stability of structures lead to the development of the technology to accomplish it. The non-destructive seismic technique, which is able to assess structural integrity of infrastructures, belongs to this category. Seismic technique is focused on the measurement of seismic velocity propagating through the material, and has to utilize sensors coupled to material surface, which does not allow the testing to be performed on the fly. In this paper, a general vocal microphone, which works as a non-contact sensor, was adopted to facilitate seismic testing with mobility and efficiency improved. The target of using microphones was oriented toward quality assessment of compacted subgrade, stiffness evaluation and health monitoring of concrete structures. Experimental parametric study and field applications were performed to investigate reliability and efficiency of microphones. Finally, the optimal test configuration of microphones was suggested for resonance tests and surface-wave tests.

Thermal Behavior Variations in Coating Thickness Using Pulse Phase Thermography

  • Ranjit, Shrestha;Chung, Yoonjae;Kim, Wontae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.4
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    • pp.259-265
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    • 2016
  • This paper presents a study on the use of pulsed phase thermography in the measurement of thermal barrier coating thickness with a numerical simulation. A multilayer heat transfer model was ussed to analyze the surface temperature response acquired from one-sided pulsed thermal imaging. The test sample comprised four layers: the metal substrate, bond coat, thermally grown oxide and the top coat. The finite element software, ANSYS, was used to model and predict the temperature distribution in the test sample under an imposed heat flux on the exterior of the TBC. The phase image was computed with the use of the software MATLAB and Thermofit Pro using a Fourier transform. The relationship between the coating thickness and the corresponding phase angle was then established with the coating thickness being expressed as a function of the phase angle. The method is successfully applied to measure the coating thickness that varied from 0.25 mm to 1.5 mm.

A study about frequency domain analysis of impact-wave for detecting of structural defects in the concrete structure (구조물의 안전진단을 위한 충격파의 주파수 영역 탐사에 관한 연구)

  • Suh Baeksoo;;Kim Hyoungjun;Lee Sangchul
    • 한국지구물리탐사학회:학술대회논문집
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    • 2005.05a
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    • pp.165-180
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    • 2005
  • Impact seismic wave test is a method for nondestructive testing of concrete structure using of stress wave which is propagated and reflected from internal flaws within concrete structure and external surface, In this study, we performed non-destructive testing using impact seismic wave test for safety diagnosis of civil engineering structures. For this, I've compared and analized the result in the way of reflective method mostly using on one-dimension such as tunnel lining, and penetration method using the way of cross hole and tomography.

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Development of Mobile Robot Systems for Automatic Diagnosis of Boiler Tubes in Fossil Power Plants and Large Size Pipelines (화력발전소 보일러 튜브 및 대형 유체수송관 자동 진단을 위한 이동로봇 시스템 개발)

  • Park, Sang-Deok;Jeong, Hee-Don;Lim, Zhong-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.3
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    • pp.254-260
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    • 2002
  • In this study, two types of mobile robotic systems using NDT (Non-destructive testing) method are developed for automatic diagnosis of the boiler tubes and large size pipelines. The developed mobile robots crawl the outer surface of the tubes or pipelines and detect in-pipe defects such as pinholes, cracks and thickness reduction by corrosion and/or erosion using EMAT (Electro-magnetic Acoustic Transducer). Automation of fault detection by means of mobile robotic systems for these large-scale structures helps to prevent significant troubles without danger of human beings under harmful environment.

Development of an intelligent and integrated system for automatic inspection of steam-generator tubes in nuclear power plant (원전 증기 발생기 전열관 검사 자동화를 위한 지능형 통합 시스템 개발)

  • Kang, Soon-Ju;Choi, Yoo-Rark;Choe, Seong-Su;Woo, Hee-Gon
    • Journal of Institute of Control, Robotics and Systems
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    • v.2 no.3
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    • pp.236-241
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    • 1996
  • This paper presents a new eddy current testing system for inspecting tubes of steam generator in nuclear power plant. The proposed system adopted embedded expert system concept to automate tasks of the inspection such as inspection planning and flaw signal interpretation, and integrated all the tasks into a client/server type computing architecture using database management system. Therefore, human factor errors occurred during inspection could be minimized and the inspection data could be transferred in real-time. As a result, we can increase the level of inspection confidence and the productivity of a personal inspector. A prototype of the proposed system has been developed for 5 years and the test operation has been performed in domestic nuclear power plants.

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DEFECT EVALUATION IN RAILWAY WHEELSETS

  • Kwon, Seok-Jin;Lee, Dong-Hyong;Seo, Jung-Won;You, Won-Hee
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1940-1945
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    • 2007
  • The wheelsets are one of most important component: damages in wheel tread and press fitted axle are a significant cost for railway industry. Since failure in railway wheelset can cause a disaster, regular inspection of defects in wheels and axles are mandatory. Ultrasonic testing, acoustic emission and eddy current testing method and so on regularly check railway wheelset in service. However, it is difficult to use this method because of its high viscosity and because its sensitivity is affected by temperature. Also, due to noise echoes it is difficult to detect defects initiation clearly with ultrasonic testing. It is necessary to develop a non-destructive technique that is superior to conventional NDT techniques in order to ensure the safety of railway wheelset. In the present paper, the new NDT technique is applied to the detection of surface defects for railway wheelset. To detect the defects for railway wheelset, the sensor for defect detection is optimized and the tests are carried out with respect to surface and internal defects each other. The results show that the surface crack depth of 1.5 mm in press fitted axle and internal crack in wheel could be detected by using the new method. The ICFPD method is useful to detect the defect that initiated in the tread of railway wheelset.

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Study on the Defects Detection in Composites by Using Optical Position and Infrared Thermography

  • Kwon, Koo-Ahn;Park, Hee-Sang;Choi, Man-Yong;Park, Jeong-Hak;Choi, Won Jae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.2
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    • pp.130-137
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    • 2016
  • Non-destructive testing methods for composite materials (e.g., carbon fiber-reinforced and glass fiber-reinforced plastic) have been widely used to detect damage in the overall industry. This study detects defects using optical infrared thermography. The transient heat transport in a solid body is characterized by two dynamic quantities, namely, thermal diffusivity and thermal effusivity. The first quantity describes the speed with thermal energy diffuses through a material, whereas the second one represents a type of thermal inertia. The defect detection rate is increased by utilizing a lock-in method and performing a comparison of the defect detection rates. The comparison is conducted by dividing the irradiation method into reflection and transmission methods and the irradiation time into 50 mHz and 100 mHz. The experimental results show that detecting defects at 50 mHz is easy using the transmission method. This result implies that low-frequency thermal waves penetrate a material deeper than the high-frequency waves.

A Study on the Characteristics of Electronic Magnetic Interference(EMI) in Acoustic Emission Testing for Corrosion Detection of Ground Tank (지상탱크의 부식감지를 위한 음향방출시험에서 발생한 전자기간섭신호의 특성 연구)

  • Kim, Sung-Dai;Jung, Woo-Gwang
    • Korean Journal of Materials Research
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    • v.17 no.5
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    • pp.239-243
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    • 2007
  • The evaluation and comparison have been made for the EMI noise which was included in the signal from the sensors in the acoustic emission testing for the bottom plate of ground tank at full. The EMI signal has been classified into two types. One is the signal with very short AE count, and this signal possibly can be filtered by front end filter setting of the channel count with low level of 4 and high level of $10^8$. The other EMI signal occurred from CH 1, CH 3 and CH 10, and had high and constant duration with high energy and count (maximun duration > $10^5\;{\mu}s$), and has characteristic gradient of accumulation amplitude distribution. This signal should be removed in the AE signal evaluation by filtering, because this may affect to the total gradient.