• Title/Summary/Keyword: Non destructive testing

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Study on the Debonding Detection Techniques of Liner/Propellant Interface of Rocket Motor (추진기관의 라이너/추진제 미접착 검출 기법 연구)

  • Kim, Dong-Ryun;Ryoo, Baek-Neung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.12 no.2
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    • pp.40-47
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    • 2008
  • It is known that the adhesive interface testing of the rocket motor using the ultrasonic wave is superior to the other testing methods about the ability to economical detect the defects. But, the signal analysis of the ultrasonic wave takes a lot of time and efforts because the time interval of the transmitted pulse and the received pulse is too short to separate the reflected signals due to the multi-layers of the rocket motor. The ultrasonic testing of rocket motor have only applied to the automatic system about extremely limited areas like the debond in adhesive interface between the motor case and the insulator. In this study the new technique to detect the debond between the liner and the propellant using the property of the resonance and the lamb waves instead of the existing ultrasonic testing was described.

Study on the Debonding Detection Techniques of Liner/Propellant Interface of Rocket Motor (추진기관의 라이너/추진제 미접착 검출 기법 연구)

  • Kim, Dong-Ryun;Ryoo, Baek-Neung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.55-59
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    • 2007
  • It is known that the adhesive interface testing of the rocket motor which using the ultrasonic wave iS superior to the other testing methods about the economically detectable abiliη of the defects. But, the signal analysis of the ultrasonic wave takes too much time and effort that the time interval of the transmitted pulse and the received pulse is too short to be separated the reflected signals because the structure of the rocket motor is multi-layers. The ultrasonic testing of rocket motor have been only applied with automatic system about extremely limited area like the debond in adhesive interface between the motor case and insulator. In this study the new technique to detect the debond between the liner and the propellant using the property of the resonance and Lamb waves was described as comparing the existence ultrasonic testing.

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Deformation Analysis of Impact Damaged Composite Tube Using Thermal Shearography

  • Kim, Koung-Suk;Chang, Ho-Seob;Jang, Su-Ok;Lee, Seung-Seok;Jang, Wan-Sik;Jung, Hyun-Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.3
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    • pp.302-308
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    • 2008
  • Composite materials are widely used as structural materials for aerospace engineering because of its excellent mechanical properties such as light weight, high stiffness, and low thermal expansion. In driving, impact damage is one of the common but dangerous damages, caused by internal failure of the laminas interface which is not detected by in the surface. Many techniques to detect defects or delaminate between laminates have been reported. Shearography is a kind of laser speckle pattern interferometry with the advantages of non-destructive, non-contact, high resolution and displacement slope measurement. In this paper, the shearography is used to evaluate non-destructively impact damaged surface of the composite material and a measuring method using shearography for the thermal deformation of a impact damaged composite material is discussed. The basic principles of the technique are also described briefly.

Automatic Defect Detection using Fuzzy Binarization and Brightness Contrast Stretching from Ceramic Images for Non-Destructive Testing (비파괴 검사를 위한 개선된 퍼지 이진화와 명암 대비 스트레칭을 이용한 세라믹 영상에서의 결함 영역 자동 검출)

  • Kim, Kwang Baek;Song, Doo Heon
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.11
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    • pp.2121-2127
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    • 2017
  • In this paper, we propose a computer vision based automatic defect detection method from ceramic image for non-destructive testing. From region of interest of the image, we apply brightness enhancing stretching algorithm first. One of the strength of our method is that it is designed to detect defects of images obtained from various thicknesses, that is, 8, 10, 11, 16, and 22 mm. In other cases we apply histogram based binarization algorithm. However, for 8 mm case, it may have false positive cases due to weak brightness contrast between defect and noise. Thus, we apply modified fuzzy binarization algorithm for 8 mm case. From the experiment, we verify that the proposed method shows stronger result than our previous study that used Blob labelling for all five thickness cases as expected.

Energy Spectrum Measurement of High Power and High Energy (6 and 9 MeV) Pulsed X-ray Source for Industrial Use

  • Takagi, Hiroyuki;Murata, Isao
    • Journal of Radiation Protection and Research
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    • v.41 no.2
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    • pp.93-99
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    • 2016
  • Background: Industrial X-ray CT system is normally applied to non-destructive testing (NDT) for industrial product made from metal. Furthermore there are some special CT systems, which have an ability to inspect nuclear fuel assemblies or rocket motors, using high power and high energy (more than 6 MeV) pulsed X-ray source. In these case, pulsed X-ray are produced by the electron linear accelerator, and a huge number of photons with a wide energy spectrum are produced within a very short period. Consequently, it is difficult to measure the X-ray energy spectrum for such accelerator-based X-ray sources using simple spectrometry. Due to this difficulty, unexpected images and artifacts which lead to incorrect density information and dimensions of specimens cannot be avoided in CT images. For getting highly precise CT images, it is important to know the precise energy spectrum of emitted X-rays. Materials and Methods: In order to realize it we investigated a new approach utilizing the Bayesian estimation method combined with an attenuation curve measurement using step shaped attenuation material. This method was validated by precise measurement of energy spectrum from a 1 MeV electron accelerator. In this study, to extend the applicable X-ray energy range we tried to measure energy spectra of X-ray sources from 6 and 9 MeV linear accelerators by using the recently developed method. Results and Discussion: In this study, an attenuation curves are measured by using a step-shaped attenuation materials of aluminum and steel individually, and the each X-ray spectrum is reconstructed from the measured attenuation curve by the spectrum type Bayesian estimation method. Conclusion: The obtained result shows good agreement with simulated spectra, and the presently developed technique is adaptable for high energy X-ray source more than 6 MeV.

Corrosion Level Measurement Technique for RC Reinforcement Using Non-Destructive Test Methods (비파괴기법을 이용한 철근 콘크리트 벽체 철근의 부식률 예측기법)

  • Roh, Young-Sook
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.1
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    • pp.24-31
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    • 2011
  • In order to measure corrosion level of reinforcement rebar in RC structures, non-destructive test methods which are concrete surface current density method and infrared thermographic technique were employed to measure corrosion levels. Experimental test parameters were various levels of corrosion states(0, 1, 3, 5, 7% of weight loss) and concrete cover depth(30 mm, 40 mm) and two different reinforcing rebar arrangements. The larger amount of concrete surface current density, the higher corrosion level in reinforcement rebar. The laboratory conditions which are ambient temperature and humidity have negligible effect on the infrared thermographical data. After analysis of current density and temperature distribution from concrete surface, corrosion level of reinforcement rebar embedded in concrete can be measured qualitatively based on the amount of electric current and heat flux.

The Evaluation and Fabrication of Radiation Phosphor Screen for Non-destructive Testing using the Special Room Temperature Gel-printing Method (상온 겔프린팅 기법을 이용한 비파괴 검사용 방사선 증감지 제작 및 평가)

  • Lee, Jun Haeng
    • Journal of the Korean Society of Radiology
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    • v.14 no.4
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    • pp.391-396
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    • 2020
  • In this study, we developed a phosphor film screen that can be applied to radiographs during non-destructive testing using Gd2O2S:Tb phosphor compounds. The image uniformity of the fabricated phosphor screen film was analyzed by FE-SEM, RMS and RDS analysis. In addition, the tensile strength, elongation, and modulus of elasticity of the Gd2O2S:Tb phosphor screen were evaluated by measuring the stress-strain characteristic curve. As a result, it was evaluated that the RSD value had an excellent image uniformity within 10% of the evaluation criteria. In addition, as a result of evaluation of physical properties, the tensile strength was 1.1760 N/㎟, the tensile strength at break was 1.1515 N/㎟. These results suggest that the Gd2O2S:Tb phosphor screen fabricated using the room temperature gel-printing method could be applied to digital radiography detectors for radiography.

Initial development of wireless acoustic emission sensor Motes for civil infrastructure state monitoring

  • Grosse, Christian U.;Glaser, Steven D.;Kruger, Markus
    • Smart Structures and Systems
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    • v.6 no.3
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    • pp.197-209
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    • 2010
  • The structural state of a bridge is currently examined by visual inspection or by wired sensor techniques, which are relatively expensive, vulnerable to inclement conditions, and time consuming to undertake. In contrast, wireless sensor networks are easy to deploy and flexible in application so that the network can adjust to the individual structure. Different sensing techniques have been used with such networks, but the acoustic emission technique has rarely been utilized. With the use of acoustic emission (AE) techniques it is possible to detect internal structural damage, from cracks propagating during the routine use of a structure, e.g. breakage of prestressing wires. To date, AE data analysis techniques are not appropriate for the requirements of a wireless network due to the very exact time synchronization needed between multiple sensors, and power consumption issues. To unleash the power of the acoustic emission technique on large, extended structures, recording and local analysis techniques need better algorithms to handle and reduce the immense amount of data generated. Preliminary results from utilizing a new concept called Acoustic Emission Array Processing to locally reduce data to information are presented. Results show that the azimuthal location of a seismic source can be successfully identified, using an array of six to eight poor-quality AE sensors arranged in a circular array approximately 200 mm in diameter. AE beamforming only requires very fine time synchronization of the sensors within a single array, relative timing between sensors of $1{\mu}s$ can easily be performed by a single Mote servicing the array. The method concentrates the essence of six to eight extended waveforms into a single value to be sent through the wireless network, resulting in power savings by avoiding extended radio transmission.

Study on Ultrasonic Transducer for Non-Destructive Evaluation of Highly Attenuative Material Using PMN-PT Single Crystal (PMN-PT 압전 단결정을 이용한 고감쇠 재료 비파괴 평가용 초음파 탐촉자 연구)

  • Kim, Ki-Bok;Ahn, Bong-Young;Kim, Young-Gil;Park, Sang-Ki;Ha, Jeong-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.4
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    • pp.313-320
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    • 2007
  • Recently, a new class of single-crystal piezoelectric materials such as lead metanibobate doped with lead titanate (PMN-PT) has been synthesized and were found to further enhance the electro-mechanical coupling factor compared to piezo-ceramic materials. This paper describes fabrication and evaluation of PMN-PT single crystal ultrasonic transducers for contact measurement of stainless steel that is one of the highly attenuative materials. The design conditions for ultrasonic transducer such as front matching layer between test materials and piezo-material and backing materials were investigated based on the simulation results by KLM model. The PMN-PT single crystal ultrasonic transducers with centre frequencies at 1 and 2.25 MHz were fabricated and their performances were evaluated.

Implementation Status of Performance Demonstration Program for Steam Generator Tubing Analysts in Korea

  • Cho, Chan-Hee;Lee, Hee-Jong;Yoo, Hyun-Ju;Nam, Min-Woo;Hong, Sung-Yull
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.1
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    • pp.63-68
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    • 2013
  • Some essential components in nuclear power plants are periodically inspected using non-destructive examinations, for example ultrasonic, eddy current and radiographic examinations, in order to determine their integrity. These components include nuclear power plant items such as vessels, containments, piping systems, pumps, valves, tubes and core support structure. Steam generator tubes have an important safety role because they constitute one of the primary barriers between the radioactive and non-radioactive sides of the nuclear power plant. There is potential that if a tube bursts while a plant is operating, radioactivity from the primary coolant system could escape directly to the atmosphere. Therefore, in-service inspections are critical in maintaining steam generator tube integrity. In general, the eddy current testing is widely used for the inspection of steam generator tubes due to its high inspection speed and flaw detectability on non-magnetic tubes. However, it is not easy to analyze correctly eddy current signals because they are influenced by many factors. Therefore, the performance of eddy current data analysts for steam generator tubing should be demonstrated comprehensively. In Korea, the performance of steam generator tubing analysts has been demonstrated using the Qualified Data Analyst program. This paper describes the performance demonstration program for steam generator tubing analysts and its implementation results in Korea. The pass rate of domestic analysts for this program was 71.4%.