• Title/Summary/Keyword: Nitrocarburizing

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Low Temperature Plasma Nitriding Process of AISI 304L Austenitic Stainless Steels for Improving Surface Hardness and Corrosion Resistance (내식성 및 표면경도 향상을 위한 AISI 304L 스테인리스강의 저온 플라즈마질화 프로세스)

  • Lee, In-Sup
    • Korean Journal of Metals and Materials
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    • v.47 no.10
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    • pp.629-634
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    • 2009
  • The effects of processing parameters on the surface properties of the hardened layers processed by the low temperature plasma nitrocarburizing and the low temperature two-step plama treatment (carburizing+nitriding) were investigated. The nitrogen-enriched expanded austenite structure (${\gamma}_N$) or S phase was formed on all of the treated surface. The surface hardness reached up to 1200 $HV_{0.025}$, which is about 5 times higher than that of untreated sample (250 $HV_{0.1}$). The thickness of hardened layer of the low temperature plasma nitrocarburized layer treated at $400^{\circ}C$ for 40 hour was only $15{\mu}m$, while the layer thicknesss in the two-step plama treatment for the 30 hour treatment increased up to about $30{\mu}m$. The surface thickness and hardness increased with increasing treatment temperature and time. In addition, the corrosion resistance was enhanced than untreated samples due to a high concentration of N on the surface. However, higher treatment temperature and longer treatment time resulted in the formation of $Cr_2N$ precipitates, which causes the degradation of corrosion resistance.

Quenching & Tempering and using the Plasma Nitrocarburizing technology the development of alternative technologies Carbonitiding (Q-T와 플라즈마 침질탄화 기술을 이용하여 침탄질화처리 대체기술 개발)

  • Cheon, Chang-Seok;Lee, In-Seop
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2013.05a
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    • pp.88-91
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    • 2013
  • 현재 활용되고 있는 침탄질화기술과 QT + 저온 플라즈마 침질탄화 기술로 소재의 표면특성을 향상시켜 상대적인 비교를 위해 미세조직, 경도, XRD, GDS 및 Wear Test를 실시하였다. 비교결과 확산층에서의 경도는 침탄처리한 시편이 상대적으로 높았지만, 표면경도 및 Wear Test의 경우 QT+플라즈마 침질탄화처리한 시편이 더 좋은 결과를 보였다.

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A Study on the Wear Characteristics of Compound Layers Formed during Gaseous Nitrocarburizing in Medium Carbon Boron Steels (중탄소 Boron강의 가스침질탄화처리에 의해 형성된 화합물층의 마모특성에 관한 연구)

  • Park, K.W.;Oh, D.W.;Cho, H.S.;Lee, H.W.;Lee, J.B.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.2
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    • pp.136-144
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    • 1999
  • The study on the wear characteristics of compound layers formed during gaseous nitrocarburising in the medium carbon boron steels and the plain carbon steel has been carried out by using a pin-on-disc type wear test machine under the oil lubricating condition at room temperature and by varying applied loads, sliding speeds and wear distances. Values of friction coefficient measured at the sliding speed of 0.4m/sec under the oil lubricating condition have been shown to decrease considerably with increasing applied load and become gradually a constant value as load is increased to a higher value, showing that the transition load for friction coefficient appears at an applied load of 247.2N. The length and volume wear rates of compound layer have been revealed to relatively constantly increase, also showing that the wear life per unit thickness of compound layer turns out to be superior as porous layer has a denser and thinner appearance. As the sliding speed increases during wear test performed by varying sliding speed at a load of 63.2N under the oil lubricating condition for medium carbon boron steel nitrocarburised in gas atmosphere, the wear rate has been found to increase, the friction coefficient to decrease and the wear life per unit thickness of compound layer to decrease considerably.

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Formation of compound layers and Wear behavior of AISI4115 steels by gaseous nitriding process (AISI4115 기계구조용 합금강의 질화 가스분위기에 따른 화합물층의 형성 및 내마모특성)

  • Kim, Taehwan;Son, Seokwon;Cho, Kyuntaek;Lee, Kee-ahn;Lee, Won-beom
    • Journal of the Korean institute of surface engineering
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    • v.54 no.5
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    • pp.267-277
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    • 2021
  • Nitriding layers developed during gaseous nitriding of AISI4115 steels for the application of steel bushing part were investigated. The compound layer thickness of about 10㎛, 0.3mm of case depth under the same conditions, and conventional nitriding, nitrocarburizing, and controlled nitriding were performed in three methods. In the controlled nitriding, KN was controlled by measuring the hydrogen partial pressure. The nitrided samples were analyzed by micro Vickers hardness test, optical microscopy and scanning electron microscopy. The phases of compound layer were identified by X-ray diffraction and electron backscatter diffraction. The controlled nitriding specimen indicated the highest surface hardness of about 860 HV0.1. The compound layer of the conventional nitriding and nitrocarburizing specimen was formed with about 46% porous layer and 𝜺 + 𝜸' phase, and about 13% porous layer and about 80% 𝜸' phase were formed on the controlled nitriding specimen. As a result of the Ball-on-disk wear test, the worn mass loss of ball performed on the surface of the controlled nitriding specimen was the largest. The controlled nitriding specimen had the highest surface hardness due to the lowest porous percentage of compound layer, which improved the wear resistance.

Analysis of Surface Compound for Austanitic Nitrocarburized High Carbon Chromium Bearing Steel (오스테나이트 침질탄화 처리한 고탄소 크롬 베어링강의 표면층 분석)

  • Kim, C.S.;Jin, J.K.;Kim, D.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.4
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    • pp.279-288
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    • 1995
  • To investigate the characteristics of nitrocarburizing for high carbon chromium bearing steel, it was undertaken 4 hours holding at $850^{\circ}C$ in the atmosphere containing 60% endothermic gas and 40% ammonia. The microstructure of nitrocarburized surface consists of ${\varepsilon}-Fe_{2-3}N$, ${\gamma}^{\prime}-Fe_4N$, $Fe_3C$ and $Fe_3$(C,N), and the ${\varepsilon}$-nitride was rich in the surface-internal part. The nitrocarburized surface contains a larger volume fraction of primary carbonitrides and has more retained austenite and is slightly harder than the interior.

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Influence of Ambient Gas Composition on the Microstructure of Plasma Nitrocarburised SCM435 steel (플라즈마 질탄화처리된 SCM435강의 미세조직에 미치는 가스 조성의 영향)

  • Lee, In-Seop
    • Korean Journal of Materials Research
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    • v.12 no.6
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    • pp.427-430
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    • 2002
  • Plasma nitrocarburizing treatment was performed for SCM 435 steel by using a plasma ion nitriding system. The effects of the variation of nitrogen and methan contents upon the hardened layer was investigated. Both the thickness of the compound layer and the amount of $\varepsilon$ phase in the compound layer increased with increasing nitrogen content. However, the thickness of the compound layer decreased due to unstable plasma for an atmosphere containing 90% $N_2$ gas content in the gas mixture. The amount of $\varepsilon$phase in the compound layer increased with increasing $CH_4$ gas content. For $CH_4$ gas content more than 2% in the gas mixture, the thickness of the compound layer decreased due to the formation of $\theta$ phase.

Tensile and High Cycle Fatigue Properties of Ion-nitrided and Nitro-carburized SCr430B Steels (이온질화 및 질탄화 처리된 SCr430B 박판강의 인장 및 피로특성)

  • Park, S.H.;Lee, C.S.
    • Transactions of Materials Processing
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    • v.21 no.6
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    • pp.354-359
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    • 2012
  • Effects of a nitriding treatment on the tensile and high cycle fatigue properties were investigated by conducting ion-nitriding and gas nitro-caburizing treatments on the spheroidized SCr430B medium-carbon steel and performing tensile and tension-tension high cycle fatigue tests. The nitrided samples showed much lower strength and ductility compared to those in the initial as-spheroidized state and premature fracture occurred at the hardened layers. The micro-voids in the compound layer caused fatigue crack initiation. Thus, the removal of the compound layer with micro-voids remarkably improved the fatigue resistance to even beyond that of the as-spheroidized sample.

A Study on the Effect of the $CO_2$ Gas on the Growth Mechanism of the Nitrocarburized Layer (연질화층의 성장기구에 미치는 $CO_2$가스의 영향에 관한 연구)

  • Lee, Gu-Hyeon
    • 연구논문집
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    • s.25
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    • pp.175-184
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    • 1995
  • Mechanical properties of the gas nitrocarburized product depend on the surface compound layer and the diffusion zone formed. The compound layer improves the wear resistance, and the corrosion resistance. Though phase composition, pore layer and growth rate of the compound layer varies according to the treatment time, temperature and the kind of the steel substrate, they are strongly influenced by the environmental gas composition. In the current study, the growth behavior of the compound layer and diffusion zone of the carbon steel and the alloy steel upon nitrocarburizing treatment at $570^{\circ}C$, and the phase composition and the variation in the growth rate of the compound layer according to the variation of the gas environment which was the medium of the nitriding and carburizing reaction were investigated.

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Formation of Wear Resistant Layer on Steel by Immersion in Borax Bath After Nitriding (질화후 붕사욕 침적에 의한 강의 내마모성 피복층 형성에 관한 연구)

  • 김선규;유정광
    • Journal of the Korean institute of surface engineering
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    • v.28 no.6
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    • pp.361-367
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    • 1995
  • When steels are heated at $1000^{\circ}C$ in a fused borax bath containing $V_2O_5$ and $B_4C$powders, vanadium carbide layers are formed on the steel surfaces. Since a decrease in carbon concentration and in microhardness in the substrate just below the carbide layer has been observed, gas nitrocarburizing and vanadium carbide forming processes were combined to form a V(C,N) type layer which prevented the decrease in carbon concentration in the substrate. EPMA analysis was done for this V(C,N) type layer. Hardness just below the layer and wear resistance properties of such treated specimens were investigated.

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A Study on Surface Case Hardening of Blend Heat Treated Mild Steel (복합열처리(複合熱處理)한 연강(軟鋼)의 표면경화(表面硬化)에 관한 연구)

  • Chung, In-Sang;Chon, Hae-Dong;Sin, Soug-Mok
    • Journal of the Korean Society for Heat Treatment
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    • v.5 no.1
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    • pp.23-31
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    • 1992
  • It is investigated that Fe-C-N compound layer, defusion layer, and induction hardened layer produced by nitrocarburizing blend heat treatment in austenitic temperature with high frequency induction heating of mild steel specimen sprayed sursulf salt-bath. As the temperature of blend-heat treatment got increased, the thickness and hardness of compound layer and diffusion layer were increased. Compound layer(max. $35{\mu}m$), diffusion layer (max. 2.5mm) and induction hardened layer were gained in the shortest time 10 sec and in the case of $1000^{\circ}C$ total hardness depth of those was about 3.5mm. When the blend-heat treated specimen was reheated, maximum hardness of compound layer was dropped more than that of the reheated compound layer after sursulf treated, whereas hardness of diffusion layer was increased.

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