• 대한용접접합학회:학술대회논문집
• /
• 대한용접접합학회 2006년도 춘계 학술대회 개요집
• /
• pp.45-47
• /
• 2006

The rotating components in the hot sections of land-based gas turbine are exposed to severe environments during several tens thousand operation hours at above $1100^{\circ}C$ operation temperature. To protect such components from high temperature oxidation, an intermediate bond coat is applied, typical of a MCrAlY-type metal alloy. This study is concerned with the thermal cyclic behavior of thermal barrier coatings. The MCrAlY bond coatings are deposited by HVOF (High Velocity Oxygen Fuel) method on a nickel-based superalloy (GTD-111). Thermal cyclic tests at $1100^{\circ}C$ in ambient air for various periods of time were used to evaluate the thermal cyclic resistance of the TBC coating. The microstructure and morphology of as-sprayed and of thermal cycled coatings were characterized by scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD).

• 한국세라믹학회지
• /
• 제55권5호
• /
• pp.452-460
• /
• 2018

This study investigate changes in mechanical behaviors such as indentation load-displacement and hardness of thermal barrier coatings (TBCs) using cycling of thermal shock test. Relatively dense and porous TBCs on nickel-based bondcoat/super alloy are prepared using different starting granules, 204C-NS and 204NS commercial powers, and the effect of double layers of 204C-NS on 204NS and 204NS on 204C-NS are investigated. The highest temperature applied during thermal shock test is $1100^{\circ}C$ and the maximum number of cycles is 1,200. The results indicate that bilayered TBC showed a relatively mechanically resistant property during thermal shock cycles and that the mechanical behavior is influenced by the microstructure of TBCs by exposure to high temperature during tests or different starting granules.

• 한국분말야금학회:학술대회논문집
• /
• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
• /
• pp.604-605
• /
• 2006

Recently the Marangoni convention is supposed to be an important phenomenon that significantly affects the solidification. For understanding the Marangoni convection mechanism, visualizing the convention phenomenon of molten tin with ultrasonic has been conducted. This paper reports developing a tracer material of micro metal balloon that is used in the molten system. We have succeeded in coating the surface of Shirasu-ballons with nickel by plating process. The obtained metal balloon is spherical and some characterizations were conducted.

• 한국표면공학회지
• /
• 제37권5호
• /
• pp.263-272
• /
• 2004

High strength steels such as transformation induced plastic steel, dual phase and solid solution Hardening have been developed and continuously improved due to the intensified needs in the automotive industry. But silicon and manganese in transformation induced plastic steels were known to exhibit harmful effects on galvannealing reaction by oxide film formed during heat treatment. Therefore, in this work, the applicability of Zn-Ni electrodeposition instead of hot dip galvannealed coating to transformation induced plastic steels was evaluated and optimum electroplating condition was investigated. Based on these investigations optimized electroplating conditions were proposed and Zn-Ni electrogalvanized steel sheet was produced by EGL (electrogalvanized line). Its perfomance properties for automotive steel was evaluated.

• 한국표면공학회지
• /
• 제55권5호
• /
• pp.299-307
• /
• 2022

Gold plating is used as a coating of connector in printed circuit boards, ceramic integrated circuit packages, semiconductor devices and so on, because the film has excellent electric conductivity, solderability and chemical properties such as durability to acid and other chemicals. In most cases, internal connection between device and package and external terminals for connecting packaging and printed circuit board are electroless Ni-P plating followed by immersion Au plating (ENIG) to ensure connection reliability. The deposition behavior and film properties of electroless Au plating are affected by P content, grain size and mixed impurity components in the electroless Ni-P alloy film used as the underlayer plating. In this study, the correlation between electroless nickel plating used as a underlayer layer and cyanide-free electroless Au plating using thiomalic acid as a complexing agent and aminoethanethiol as a reducing agent was investigated.

• Journal of Electrochemical Science and Technology
• /
• 제14권3호
• /
• pp.243-251
• /
• 2023

Developing oxygen evolution reaction (OER) electrocatalysts is essential to accomplish viable CO₂ and water electrolysis. Herein, we report the fabrication and OER performance of Ni-foam (NF)-immobilized Ni₆ nanoclusters (NCs) (Ni₆/NF) prepared by a dip-coating process. The Ni₆/NF electrode exhibited a high current density of 500 mA/cm² for the OER at an overpotential as low as 0.39 V. Ni₆/NF exhibited high durability in an alkaline solution without corrosion. Electrokinetic studies revealed that OER can be easily initiated on Ni6 NC with fast electron-transfer rates. Finally, we demonstrated stable CO₂-to-CO electroreduction using an NC-based zero-gap CO₂ electrolyzer operated at a current density of 100 mA/cm² and a full-cell potential of 2.0 V for 12 h.

• 한국결정성장학회지
• /
• 제4권4호
• /
• pp.395-404
• /
• 1994

니켈.흑연 복합분말은 수소가스를 사용하여 ammoniacal 황산니켈염 수용액으로 부터 니켈이온을 흑연입자표면에 석출시켜 제조하였으며, SEM, 광학현미경, 입도 및 화학분석등을 이용하여 니켈이오느이 환원속도 및 코팅층의 특서에 미치는 여러 반응인자의 영향을 조사 하엿다. 반응온도 및 교반속도 변화에 따라 수소가스 주입 후 환원반응이 시작되기 까지 필요한 잠복기는 20~110분 정도이었으며 흑연코어 표면의 니켈코팅층은 포도송이 모양(botryoidal)인 니켈 nodule로 형성되었다. 또한 반응 온도 및 교반속도가 높아짐에 따라 코팅용액중 니켈이 온의 환원속도는 증가하였으며 $130^{\circ}C $, 600~800 rpm 조건에서는 $4.5g/{\ell}/min$를 나타내었다.

• 한국재료학회지
• /
• 제20권8호
• /
• pp.439-443
• /
• 2010

Nano sized SiC particles (270 nm) are easily agglomerated in nickel sulfamate electrolytic bath during a composite electrodeposition process. The agglomeration of nano particles in composite coatings can significantly reduce the mechanical properties of the composite coatings. In this study, Ni-SiC nano composite coatings were fabricated using a conventional electrodeposition process with the aid of ultrasound. Nano particles were found to be distributed homogeneously with reduced agglomeration in the ultrasonicated samples. Substantial improvements in mechanical properties were observed in the composite coatings prepared in presence of ultrasound over those without ultrasound. Ni-SiC composite coatings were prepared with variable ultrasonic frequencies ranging from 24 kHz to 78 kHz and ultrasonic powers up to 300 watts. The ultrasonic frequency of 38 kHz with ultrasonic power of 200 watt was revealed to be the best ultrasonic conditions for homogeneous dispersion of nano SiC particles with improved mechanical properties in the composite coatings. The microstructures, phase compositions, and mechanical properties of the composite coatings were observed and evaluated using SEM, XRD, Vickers microhardness, and wear test. The Vickers microhardness of composite coatings under ultrasonic condition was significantly improved as compared to the coatings without ultrasound. The friction coefficient of the composite coating prepared with an ultrasonic condition was also smaller than the pure nickel coatings. A synergistic combination of superior wear resistance and improved microhardness was found in the Ni-SiC composite coatings prepared with ultrasonic conditions.

• Composites Research
• /
• 제33권4호
• /
• pp.191-197
• /
• 2020

본 연구에서는 향상된 내구성을 가진 고효율 전자파차폐용 랜덤배향 시트 소재를 개발하기 위해 구리(Copper: Cu)와 니켈 (Nickel: Ni)이 코팅된 탄소섬유(Carbon fiber: CF)와 같은 하이브리드 소재를 습식공정을 통해 제조 하였다. 제조된 시트 소재는 69.4~93.0 dB의 높은 전자파 차폐효율을 보여주었다. 또한 하이브리드 금속으로 코팅된 Ni-Cu/CFs 시트는 Ni표면의 유효한 부식저항성과 기계적 저항성 때문에 가혹한 화학적/열적 환경하에서 매우 우수한 내구성을 보여주었다. 이와 관련하여 Ni-Cu/CF 시트는 Cu/CF 시트와 비교하여 1.7배 긴 수명을 가지는 것을 확인하였다.

• 한국자기학회지
• /
• 제23권1호
• /
• pp.12-17
• /
• 2013

금속 분말 니켈(Ni)을 HCl용액에 용해시킨 후 $H_3BO_3$, KOH을 첨가하여 Chloride 도금용액을 제조 후 Ni plate 기판에 도금하였다. 도금두께는 $3{\mu}m$로 일정하게 유지하였다. 전류밀도를 $1{\sim}30mA/cm^2$ 변화를 준 결과 전류밀도를 증가시킬수록 Ni 후막표면이 거칠어졌다. $25mA/cm^2$와 $30mA/cm^2$에서는 균열된 표면형상을 관찰하였다. 또한 XRD patterns 변화를 관찰한 결과 전류밀도가 증가할수록 FCC(111)과 FCC(220) 및 FCC(311)상의 강도는 증가한 반면 FCC(200)상의 강도는 감소하는 것을 관찰하였다. 전기도금된 Ni의 수평 및 수직 자화 값을 측정하였는데 기판에 의한 수평자화 값이 크게 나왔고, 코팅층 두께가 증가할수록 수직자화 값이 커지는 것을 확인하였다.