• Title/Summary/Keyword: New manufacturing process

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A New Manufacturing Process for the Ring Plate of Automobile Fuel Tank (자동차 연료탱크용 링 플레이트의 신 제조공법)

  • Chae, M.S.;Lim, Y.H.;Suh, Y.S.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.311-315
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    • 2008
  • Currently, in automobile industry. the efforts to reduce the manufacturing cost by changing the process of manufacturing are continually performed. In this paper, we proposed a new manufacturing process, the roll bending of a ring plate of automotive fuel tank instead of conventional press blanking process to reduce material loss and manufacturing cost. Finite element analysis was used to optimize the roll bending process to assure rectangular cross-section of the ring plate. Also, spring-back analysis after the roll bending was performed and dimension of the bending die considering spring-back was analyzed. Finally, we verified a possibility for realization of the proposed method shape with prototypes.

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A New Manufacturing Process for the Ring Plate of Automotive Fuel Tank (자동차 연료탱크용 링 플레이트의 신 제조공법)

  • Chae, M.S.;Lim, Y.H.;Suh, Y.S.;Park, C.D.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.17 no.5
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    • pp.350-355
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    • 2008
  • Currently, in the automotive industry, the efforts to reduce the manufacturing cost by changing the manufacturing process are continually performed. In this paper, we proposed a new manufacturing process, the roll bending process of a ring plate of automotive fuel tank instead of conventional press blanking process to reduce material loss and manufacturing cost. Finite element analysis was used to optimize the roll bending process to assure rectangular cross-section of the ring plate. Also, spring-back analysis after the roll bending process was performed and dimension of the bending die considering spring-back was analyzed. Finally, we verified a possibility for realization of the proposed method with prototypes.

Construction of Production System for The Automotive Components at Press processes (자동차 부품 프레스공정의 생산시스템 구축)

  • Shon, Jae-yul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.3
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    • pp.54-61
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    • 2009
  • General manufacturing process of the manufacturing time and manufacturing process problems have a problem. In the past, in the manufacturing process the data by hand has been. Therefore, the production performance management information, and materials input, output information, equipment information of the failure of the management problems emerged. Through this research, improvements in real-time production information to collect distribution and overall productivity will increase the efficiency of the system. the production process to improve the quality of management, efficient production methods are presented. is a stable quality control. POP system The new building should be. This is the executive or administrative decisions support. It increases productivity, efficiency, and reduce production costs, increase product reliability. This will increase the company's reputation. This increases the competitiveness of enterprises. POP system toward the future with the new destroyer to prepare for our company. Collectively POP system build this research improves the reliability of the product. Improves the quality of customer service. The expansion of product sales is. increase the competitiveness of enterprises. companies should prepare for the future of the business.

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Application of Discrimination Information (Cross Entropy) as Information-theoretic Measure to Safety Assessment in Manufacturing Processes

  • Choi, Gi-Heung;Ryu, Boo-Hyung
    • International Journal of Safety
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    • v.4 no.2
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    • pp.1-5
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    • 2005
  • Design of manufacturing process, in general, facilitates the creation of new process that may potentially harm the workers. Design of safety-guaranteed manufacturing process is, therefore, very important since it determines the ultimate outcomes of manufacturing activities involving safety of workers. This study discusses application of discrimination information (cross entropy) to safety assessment of manufacturing processes. The idea is based on the general principles of design and their applications. An example of Cartesian robotic movement is given.

Application of Information-theoretic Measure (Entropy) to Safety Assessment in Manufacturing Processes

  • Choi, Gi-Heung
    • International Journal of Safety
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    • v.4 no.1
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    • pp.8-13
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    • 2005
  • Design of manufacturing process, in general, facilitates the creation of new process that may potentially harm the workers. Design of safety-guaranteed manufacturing process is, therefore, very important since it determines the ultimate outcomes of manufacturing activities involving safety of workers. This study discusses application of information-theoretic measure (entropy) to safety assessment of manufacturing processes. The idea is based on the general principles of design and their applications. Some examples are given.

Users Involvement in New Product Development Process: A Designers' Perspectives

  • Taha, Zahari;Alli, Hassan;Rashid, Salwa Hanim Abdul
    • Industrial Engineering and Management Systems
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    • v.10 no.3
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    • pp.191-196
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    • 2011
  • The purpose of this paper is to study user's involvement in new product development (NPD). It seeks to identify the factors involving user and design practices in the design process of new product development. A survey was conducted on 20 respondents consisting of designers involved in product development from various industries. The study focused on the early activities of the product design process which is called product specification. The analysis performed considers the importance of involving users in design decision. The outcome of this research is the significance of involving users and its effect on product development activities. The research also provides a model for an integrated user, designer and product knowledge activity in the product development process.

Ink Jet Tools for Precision Materials Deposition

  • Creagh, Linda T.;Schoeppler, Martin W.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07a
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    • pp.811-813
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    • 2005
  • Purpose-built ink jet printheads are being recognized as useful tools in manufacturing where precision deposition is required. Ink jet technology is a non-contact, non-contaminating digital process compatible with clean rooms. New manufacturing applications are driving printhead designs to smaller drops, increased productivity. This paper describes Dimatix's new tools designed to facilitate development of manufacturing processes for both rigid and flexible substrates and development of new electronic fluids.

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An Analysis of Greenhouse Gas Reduction effect of Automotive Engine Re-manufacturing throug Whole Process Analysis (전과정 분석을 통한 자동차엔진 재제조시 온실가스 저감효과 분석)

  • Ji-Hyoung Park;Han-Sol Lee;Yong-Woo Hwang;Young-Chun Kim;Chung-geun Lee
    • Resources Recycling
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    • v.32 no.2
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    • pp.43-51
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    • 2023
  • In this research, through LCA analysis, the environmental impact of automotive engine manufacturing and re-manufacturing was analyzed from the perspective of the entire process, and the greenhouse gas reduction effect was calculated based on this. The amount of greenhouse gas emitted from the process of acquiring and manufacturing raw materials for automotive engines is about 3,473 kg for new manufacturing and 872 kg for re-manufacturing. Thus, the amount of greenhouse gas reduction by engaging in re-manufacturing is about 2,601 kg; the analysis shows a reduction effect in each part of the entire process except for the processing stage. As a result of the LCA weighted analysis, the environmental impact of new product manufacturing was found to be 1.07E+03 Eco-point, and it was 2.67E+02 Eco-point for re-manufacturing. The share of GWP(Global Warming Potential) among the six major impact categories(Abiotic Depletion Potential, Acidification Potential, Eutrophication Potential, Global Warming Potential, Ozone-layer Depletion Potential, Photochemical Oxidant Creation Potential) as high at 99.72%(new manufacturing) and 99.68%(re-manufacturing).

Manufacturing process monitoring and Rescheduling using RFID and Computer vision system (전자태그와 컴퓨터 비전 시스템을 이용한 생산 공정 감시와 재일정계획)

  • Kong J.H.;Han M.C.;Park J.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.153-156
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    • 2005
  • Real-time monitoring and controlling manufacturing process is important because of the unexpected events. When unexpected event like mechanical trouble occurs, prior plan becomes unacceptable and a new schedule must be generated though manufacturing schedule is already decided for order. Regenerating the whole schedule, however, spends much time and cost. Thus automated system which monitors and controls manufacturing process is required. In this paper, we present a system which uses radio-frequency identification and computer vision system. The system collect real-time information about manufacturing conditions and generates new schedule quickly with those information.

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Developing CBR System for Bolt's CAPP (볼트의 자동공정계획수립을 위한 CBR시스템의 개발)

  • Kim, Jin-Baek
    • Asia pacific journal of information systems
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    • v.9 no.2
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    • pp.19-37
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    • 1999
  • Computer aided process planning(CAPP) is a key for implementing CIM. It is bridge between CAD and CAM and translates the design information into manufacturing instructions. Generally, manufacturing is an area where intelligent systems will not be able to rely on methods requiring formalized knowledge. Manufacturing lacks a body of knowledge that is specific, formalized, and rigorous, and which can be coded as rules or procedures. Thus expertise in manufacturing is developed over a period of many years. Case-based reasoning(CBR) offers a new approach for developing intelligent system. In the case-based approach the problem solving experience of the experts is encoded in the form of cases. CBR's retrieval process can be divided to two step. The first step is matching step, and the second step is selection step. For selecting base case, new preference heuristics were introduced using similarity concept. Similarity concept has three has three dimensions, i.e. entity similarity, structural similarity, and goal similarity. In this paper, bolt's process planning was selected an application domain. Following the test result, the new preference heuristics were approved as a useful procedure in CAPP.

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