• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.10b
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• pp.193-197
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• 2003

In order to restrain the local necking during stretching of sheet metals, the combined stretching processes with simultaneous compression are proposed. The combined stretching tests with two types of compression to top of the cup were carried out using the pure aluminum sheets; (1) stroke control loading process and (2) pinpoint loading process. It was clarified that the metal flow in the cross-section of the cup is affected significantly both by the magnitude of load and the stroke in the compression process. It was also found that the local necking can be restrained effectively by the metal flow from center of the cup and therefore the forming limit is improved.

• Fibers and Polymers
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• v.2 no.1
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• pp.140-143
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• 2001

To better understand the formation of necking in drawing processes of fibers, strain distributions during drawing processes have been analyzed. For simplicity, one-dimensional incompressible steady flow at a constant temperature was assumed and quasi-static model was used. To describe mechanical properties of solid polymers, non-linear visco-plastic material properties were assumed using the power law type hardening and rate-sensitive equation. The effects of various parameters on the neck formation were matematically analyzed. As material property parameters, strain-hardening parameter, visco-elastic coefficient and strain-rate sensitivity were considered and, for process parameters, the drawing ratio and the process length were considered. It was found that rate-insensitive materials do not reach a steady flow state and the rate-sensitivity plays a key role to have a steady flow. Also, the neck formation is mainly affected by material properties, especially for the quasi-static model. If the process length changes, the strain distribution was found to be proportionally re-distributed along the process line by the factor of the total length change.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.2
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• pp.47-53
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• 1998

In this study, behavior of deformation and mechanical properties under static tensile load in friction welded dissimilar materials. and necking phenomenon occuring at yeilding point are shown. Behavior of Hv(Micro Vickers Hardness) is observed that the maximum value is occured near by the interface. and the minimum value is arised at the heat affected zone. Fracture occured at the minimu value of Hv of the heat affected zone is observed. The position of fracture surface is subjected to behavior of Hv. Yielding strength subjected to friction welding conditions, specially to upset pressure is shown.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.8
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• pp.96-101
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• 1996

Glass fiber reinforced polymeric composites hold considerable promise for increased use in low cost high volume applications because of the potential for processing by solid phase forming. Unfortunately, because of the wide variety of such materials, inherent bariability in properties, and complex temperature and strain rate dependence, large strain behavior of these materials has not been well characterized. Of particular importance is failure during processing due to localized necking instability, and it is this phenomenon that is primary focus of this study. The strain rate and temperature dependence is used to predict limiting tensile strains, based on Mackinack imperfection theory. Excellent correlation was obtained between theory and experiment, and the results are summarized in the limit strains as a function of temperature and stain rate.

• Proceedings of the Korean Fiber Society Conference
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• 2001.10a
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• pp.131-134
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• 2001

합성섬유의 방사공정 중 하나인 연신 공정은 섬유의 성질을 향상시키기 위해 고화된 상태의 섬유를 신장하는 공정이다. 연신할 때 변형이 국부적으로 일어나는 네킹이 일반적으로 관찰되는데, 이 현상은 방사 공정 후에 일어나는, 합성섬유의 역학적 성질과 미세구조에 큰 영향을 미친다[1]. 본 논문에서는 네킹을 분자 구조의 변화에 대한고려 없이 거시적인 관점에서 해석하였다. (중략)

• Transactions of Materials Processing
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• v.27 no.2
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• pp.115-122
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• 2018

Most domestic and international standards on the forming limit diagram (FLD) including ISO 12004-2, use a 'position-dependent method,' which determines the forming limit from a strain distribution measured on the specimen after necking or fracture. However, the position-dependent method has inherent problems such as the incidence of asymmetry of a strain distribution, the estimation of missing data near fracture, the termination time of test, and the deformation due to the new stress equilibrium after a fracture, which is blamed for causing sometimes a significant lab-to-lab variation. The 'time-dependent method,' which is anticipated to be a new international standard for evaluating the forming limit, is expected to greatly improve these intrinsic disadvantages of the position-dependent method. It is because the time-dependent method makes it possible to identify and accurately determine the forming limit, just before the necking point from the strain data as continuously measured in a short time interval. In this study, we propose a new time-dependent method based on a Gaussian fitting of strain acceleration with the introduction of 'normalized correlation coefficient.' It has been shown in this study that this method can determine the forming limit very stably and gives a higher value, which is in comparison with the results of the previously studied position-dependent and time-dependent methods.

• Transactions of Materials Processing
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• v.23 no.4
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• pp.221-230
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• 2014

This study deals with a series of experimental investigations on multi-stage cold forging of an outer race used for a constant velocity (CV) joint with six inner ball grooves. The multi-stage cold forging, which consists of forward extrusion, upsetting, backward extrusion, and combined sizing-necking including ironing, was used to produce a prototype of the outer race. The cold forging tools such as forging punches and dies required in this multi-stage cold forging were also designed and fabricated. For the combined sizing-necking, especially, the longitudinally six-segmentallized punches were developed to easily eject from the necked inner groove of the outer race with consideration of the operating mechanism. Spheroidized SCr420H billet was used in the experimental study. To verify the suitability of the proposed process, the obtained parts were obtained from each forging operation, and the geometries were compared with the target dimensions. It was confirmed that the outer race with six inner ball grooves was well forged by adopting the proposed multi-stage cold forging, and the dimensional accuracy of the forged outer race matched well with the requirements.

• Proceedings of the Korean Nuclear Society Conference
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• 1996.05d
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• pp.182-187
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• 1996

Deformation characteristics of miniature plate tensile specimens have been studied to develop the thickness requirement and a correlation to estimate the mechanical properties of bulk material from miniature specimen data. The material used was a SA 508 C1.3 reactor pressure vessel steel and the thicknesses of miniature tensile specimens varied from ().12 m to 2 mm. The effects of thickness on the tensile deformation properties such as strength, ductility, and necking characteristics were analyzed. The yield and ultimate tensile strengths were independent of specimen thickness when the thickness was larger than about 0.2 mm. The uniform and total elongations decreased as the specimen thickness decreased. It was also observed that the uniform strain component in the width direction decreased with decrease in the specimen thickness, however, that in the thickness direction was rather constant in total thickness range studied. Based on this observation and a relationship between the necking angle and the ratio between strain components, a correlation between the uniform elongations of miniature specimen and standard specimen was derived. The uniform elongations calculated by this new correlation agreed well with the measured values.

• Journal of the Society of Naval Architects of Korea
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• v.48 no.2
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• pp.171-177
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• 2011

Tensile tests were conducted at low temperatures for the steel materials which are used for outer shell of the vessels making transit through the polar regions. The selected steel materials were GL-DH32, GL-DH36 and GL-EH36. In comparison with the results at room temperature, the yield stress increases approximately by 10 to 13 percent at $-30^{\circ}C$ and by 13 to 19 percent at $-50^{\circ}C$ while the tensile strength increases about by 9 percent at $-30^{\circ}C$ and 11 to 14 percent at $-50^{\circ}C$. To obtain true stress-true strain, i.e. correct plastic hardening characteristics, Bridgman's(1952) necking correction formula was introduced taking triaxial state of stresses after onset of diffuse necking into consideration. Photographs of fractured surfaces were taken by using Scanning Electron Microscope immedately after tensile tests completed and one for GL-EH36 has been presented in this paper.

• Proceedings of the KSME Conference
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• 2004.04a
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• pp.60-65
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• 2004

Kim et al. described and compared other methods of measuring stress triaxiality using the displacements near the side necking, proved the validities of these models and explored the effect of location where the displacements are measured using three-dimensional finite element analysis for a standard CT specimen with 20% side-grooves. In this paper, the applicability of these models to various specimen and materials are examined in detail. To consider the effects of side groove, thickness of specimen, crack length, specimen geometry and strain hardening exponents, three-dimensional finite element simulation has been performed for various specimen geometries. For a case without a side groove, in the whole the difference between the stress triaxilaity analytically evaluated and directly determined is similar. For a case with a 20% side groove the stress triaxiality is measured at the area where ${\theta}$ is smaller than $60^{\circ}$, which excludes a side grooved area.