• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2000.04a
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• pp.32-32
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• 2000

• Journal of Powder Materials
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• v.16 no.4
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• pp.285-290
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• 2009

HDDR treated anisotropic Nd-Fe-B powders have been widely used, due to their excellent magnetic properties, especially for sheet motors and sunroof motors of hybrid and electric vehicles. Final microstructure and coercivity of such Nd-Fe-B powders depend on the state of starting mother alloys, so additional homogenization treatment is required for improving magnetic properties of them. In this study, a homogenization treatment was performed at $900\sim1140^{\circ}C$ in order to control the grain size and Nd-rich phase distribution, and at the same time to improve coercivity of the HDDR treated magnetic powders. FE-SEM was used for observing grain size of the HDDR treated powder and EPMA was employed to observe distribution of Nd-rich phase. Magnetic properties were analyzed with a vibrating sample magnetometer.

• Journal of Magnetics
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• v.20 no.2
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• pp.97-102
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• 2015

The waste of sintered Nd-Fe-B magnets was recycled using the method of dopingPrNd nanoparticles. The effect of PrNd nanoparticle doping on the magnetic properties of the regenerated magnets has been studied. As the content of the PrNd nanoparticles increases, the coercivity increases monotonically, whereas both the remanence and the maximum energy products reach the maximum values for 4 wt% PrNd doping. Microstructural observation reveals that the appropriate addition of PrNd nanoparticles improves the magnetic properties and refines the grain. Domain investigation shows that the self-pinning effect of the rare earth (Re)-rich phase is enhanced by PrNd nano-particle doping. Compared to the magnet with 4 wt% PrNd alloy prepared using the dual-alloy method, the regenerated magnet doped with the same number of PrNd nanoparticles exhibits better magnetic properties and a more homogeneous microstructure. Therefore, it is concluded that PrNd nanoparticle doping is an efficient method for recycling the leftover scraps of Nd-Fe-B magnets.

• Journal of Powder Materials
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• v.20 no.5
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• pp.359-365
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• 2013

In this study, we fabricated $Nd_2Fe_{14}B$ hard magnetic powders with various sizes via spray drying combined with reduction-diffusion process. Spray drying is widely used to produce nearly spherical particles that are relatively homogeneous. Thus, the precursor particles were prepared by spray drying using the aqueous solution containing Nd salts, Fe salts and boric acid with the target stoichiometric composition of $Nd_2Fe_{14}B$. The mean particle sizes of the spray-dried powders are in the range from one to seven micrometer, which are adjusted by controlling the concentrations of precursor solutions. After debinding the as-prepared precursor particles, ball milling was also conducted to control the particle sizes of Nd-Fe-B oxide powders. The resulting particles with different sizes were subjected to subsequent treatments including hydrogen reduction, Ca reduction and washing for CaO removal. The size effect of Nd-Fe-B oxide particles on the formation of $Nd_2Fe_{14}B$ phase and magnetic properties was investigated.

• Proceedings of the Korean Magnestics Society Conference
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• 2009.12a
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• pp.121-122
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• 2009

• Proceedings of the Korean Magnestics Society Conference
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• 2015.05a
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• pp.136-136
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• 2015

• Proceedings of the Korean Magnestics Society Conference
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• 2016.05a
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• pp.52-53
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• 2016

• Journal of the Korean Magnetics Society
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• v.5 no.5
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• pp.672-678
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• 1995

The magnetic separation of Nd-Fe-B powders prepared by melt-spun and HDDR processes was investigated. The experiments show that the ununiform melt-spun powders can be separated into various standards by means of magnetic separation method. The magnetic powders with higher properties were obtained by the use of suitable separating field. For example, the properties of ununiform melt-spun powders are Br=7.95 kG, iHc=9.93 kOe and (BH)max=10.2 MGOe before separating. Through separating in different magnetic fields, the powders obtained with a separating field of 780 Oe has the optimum properties of Br=7.7 kG, iHc=11.0 kOe and (BH)max=15.3 MGOe. The magnetic properties of the HDDR magnetic powder are hardly separated by the magnetic separation method.

• Journal of Magnetics
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• v.21 no.1
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• pp.51-56
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• 2016

The microstructure and magnetic properties of HDDR-treated powders after grain boundary diffusion process (GBDP) with Nd-Cu alloy at different temperatures have been studied. The variation of GBDP temperature had multifaceted influences on the HDDR-treated powders involving the microstructure, phase composition and magnetic performance. An enhanced coercivity of 16.9 kOe was obtained after GBDP at $700^{\circ}C$, due to the modified grain boundary with fine and continuous Nd-rich phase. However, GBDP at lower or higher temperature resulted in poor magnetic properties because of insufficient microstructural modification. Especially, the residual hydrogen induced phenomenon during GBDP strongly depended on the GBDP temperature.

• Journal of the Korean Magnetics Society
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• v.25 no.4
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• pp.111-116
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• 2015

Practical difficulty in the HDDR (hydrogenation - disproportionation - desorption - recombination) processing of Nd-Fe-B-type alloy is a poor reproducibility of coercivity of the HDDR-treated material. In an attempt to improve the reproducibility of coercivity of the HDDR-treated $Nd_{12.5}Fe_{80.6}B_{6.4}Ga_{0.3}Nb_{0.2}$ alloy, the hydrogen decrepitation was carefully controlled so as to induce more extensive micro-cracks in the particle. Prior to the hydrogenation and disproportionation reaction of HDDR processing, an additional hydrogen degassing was carried out at an elevated temperature of $600^{\circ}C$ under vacuum for the previously hydrogen decrepitated particle. During the additional hydrogen degassing the lattice of hydrogen absorbed $Nd_2Fe_{14}B$ phase was further shrunken, hence more microcracks were introduced in the particle due to its brittle nature. Particles with more micro-cracks had more homogeneous hydrogen absorption and desorption reaction during the HDDR-treatment. The improved reproducibility of coercivity of the HDDR-treated material was attributed to the improved homogeneity of the HDDR reactions due to the presence of more micro-cracks.