• 제목/요약/키워드: Natural gas Steam reforming

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천연가스 개질 방식 중소형 고순도 수소제조 장치 개발 연구 (Study on the development of small-scale hydrogen production unit using steam reforming of natural gas)

  • 서동주;주국택;정운호;박상호;윤왕래
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 춘계학술대회 논문집
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    • pp.720-722
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    • 2009
  • This work is mainly focused at developing the hydrogen production unit with the capacity of 20 $Nm^3/h$ of high purity hydrogen. At present steam reforming of natural gas is the preferable method to produce hydrogen at the point of production cost. The developed hydrogen production unit composed of natural gas reformer and pressure swing adsorption system. To improve the thermal efficiency of steam reforming reactor, the internal heat recuperating structure was adopted. The heat contained in reformed gas which comes out of the catalytic beds recovered by reaction feed stream. These features of design reduce the fuel consumption into burner and the heat duty of external heat exchangers, such as feed pre-heater and steam generator. The production rate of natural gas reformer was 41.7 $Nm^3/h$ as a dryreformate basis. The composition of PSA feed gas was $H_2$ 78.26%, $CO_2$ 18.49%, CO 1.43% and $CH_4$ 1.85%. The integrated production unit can produce 21.1 $Nm^3/h$ of high-purity hydrogen (99.997%). The hydrogen production efficiency of the developed unit was more than 58% as an LHV basis.

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천연가스의 수증기 개질에 의한 수소 제조 기술 특허동향 (Patent Trend for Hydrogen Production Technology by Steam Reforming of Natural Gas)

  • 서동주;윤왕래;강경석;김종욱
    • 한국수소및신에너지학회논문집
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    • 제18권4호
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    • pp.464-480
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    • 2007
  • There are several methods for the hydrogen production such as steam reforming of natural gas, photochemical method, biological method, electrolysis and thermochemical method, etc. These days it has been widely studied for the hydrogen production method having low hydrogen production cost and high efficiency. In this paper, patents in the hydrogen production by steam reforming of natural gas were gathered and analyzed. The search range was limited in the open patents of USA(US), European Union(EP), Japan(JP), and Korea(KR) from 1996 to 2006. Patents were gathered by using key-words searching and extracted by filtering criteria. The trends of the patents was analyzed by the years, countries, companies, and technologies.

소규모 수소 충전소용 천연가스 수증기 개질공정의 수치모사 및 공정 변수 값의 산정 (Simulation for the Evaluation of Reforming Parameter Values of the Natural Gas Steam Reforming Process for a Small Scale Hydrogen-Fueling Station)

  • 이득기;구기영;서동주;서유택;노현석;윤왕래
    • 한국수소및신에너지학회논문집
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    • 제18권1호
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    • pp.12-25
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    • 2007
  • Numerical simulation of the natural gas steam reforming process for on-site hydrogen production in a $H_2$ fueling station was conducted on the basis of process material and heat balances. The effects of reforming parameters on the process efficiency of hydrogen production were investigated, and set-point values of each of the parameters to minimize the sizes of unit process equipments and to secure a stable operability of the reforming process were suggested. S/C ratio of the reforming reactants was found to be a crucial parameter in the reforming process mostly governing both the hydrogen production efficiency and the stable operability of the process. The operation of the process was regarded to be stable if the feed water(WR) as a reforming reactant could evaporate completely to dry steam through HRSG. The optimum S/C ratio was 3.0 where the process efficiency of hydrogen production was maximized and the stable operability of the process was secured. The optimum feed rates of natural gas(NGR) and WR as reforming reactants and natural gas(NGB) as a burner fuel were also determined for the hydrogen production rate of $27\;Nm^3/h$.

니켈촉매 상에서 천연가스와 메탄의 수증기 개질 반응에 관한 Kinetics 연구 (A Study on Reaction Kinetics in Steam Reforming of Natural Gas and Methane over Nickel Catalyst)

  • 성민준;이영철;박영권;전종기
    • 공업화학
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    • 제24권4호
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    • pp.375-381
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    • 2013
  • 상업용 니켈 촉매를 사용하여 메탄과 천연가스의 수증기 개질 반응을 각각 수행하였다. 수증기 개질 반응의 변수는 반응 온도와 반응물의 분압이었다. Kinetic data로부터 Power law rate model과 Langmuir-Hinshelwood model의 매개변수를 구하였다. 순수한 메탄을 수증기 개질 반응 실험의 원료로 사용한 경우에는 Langmuir-Hinshelwood model 식은 물론이고 Power law rate model을 사용하여 반응 속도를 적절하게 표현할 수 있었다. 그러나 천연가스 중의 메탄의 수증기개질 반응 속도를 표현하는데 있어서는 Power law rate model보다 Langmuir-Hinshelwood model이 훨씬 더 적합한 것을 확인하였다. 이러한 거동은 천연가스 중에 포함되어있는 메탄, 에탄, 프로판 및 부탄이 동일한 촉매 활성점에 경쟁적으로 흡착하기 때문으로 해석할 수 있었다.

천연가스 수증기개질 반응용 LNG 버너의 운전 특성 (Operating Characteristics of LNG burner for Steam Reforming of Natural Gas)

  • 신장식;박종원;양혜경;이승영;성봉현;신석재
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2006년도 추계학술대회
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    • pp.477-480
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    • 2006
  • In this study, we investigated operating characteristics of the LNG burner for steam methane reforming. The developed LNG burner and catalytic reactor to supply an efficient heat transfer between the combustion gas and catalyst got a good response of various operating load within 5-7 minute and high efficiency for steam methane reforming as a conversion of methane over 90%. We calculated the volume of catalyst for $1Nm^3/hr$ steam LNG reforming as $211cc/(Nm^3/hr\;H_2)$ and got the operating condition and design data of the burner and steam reforming for LNG.

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분리막 반응기를 이용한 천연가스 개질반응의 성능에 관한 비교 분석 (Comparative studies for the performance of a natural gas steam reforming in a membrane reactor)

  • 이보름;임한권
    • 한국가스학회지
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    • 제20권6호
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    • pp.95-101
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    • 2016
  • 본 연구에서는 다양한 수소 생산 방법 중 하나인 천연가스 수증기 개질반응(natural gas steam reforming reaction)에 대해 일반적인 충전층반응기와 반응기와 수소분리기가 결합된 새로운 형태의 분리막 반응기에서의 성능에 대한 비교분석을 수행하였다. Xu 와 Froment에 의해 기존에 발표된 실험결과를 바탕으로 상업용 화학공정모사기인 Aspen $HYSYS^{(R)}$ 모델이 개발되었으며, 반응온도, $H_2$ 투과량, Ar 유량 등이 분리막 반응기에서의 반응물의 전환율 및 $H_2$ 수율 향상도에 미치는 영향에 대해 분석한 결과 분리막 반응기에서 보다 많은 양의 수소수율 및 메탄전환율이 확인되었다. 더 나아가, 전체 시스템에서 필요로 하는 열량을 공급하기 위해 요구되는 천연가스의 양에 초점을 맞춰 분리막 반응기에서의 원가절감 가능성을 평가한 결과, 분리막 반응기에서 10.94%의 원가절감이 관찰되었다.

수소 압축 개질공정의 정성적 위험성 평가 (Qualitative Risk Assessment of Hydrogen Compression Reforming Process)

  • 신단비;서두현;김태훈;이광원;이동민;김현기;홍성철
    • 한국수소및신에너지학회논문집
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    • 제33권1호
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    • pp.61-66
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    • 2022
  • In order to introduce the hydrogen economy and increase supply, research in the field of hydrogen production is being actively conducted. Among the hydrogen production methods, the method of steam reforming from natural gas and producing it currently accounts for about 50% of the global hydrogen production. In the method of steam reforming process, hydrogen can be produced by adding a reformer to an existing natural gas supply pipe. Because of these advantages, it is evaluated as a realistic production method at present in Korea, where the city gas supply chain is well established. But there is concern in that it is highly likely to be installed in downtown areas and residential spaces. In this study, the risk of the process of steam reforming to produce hydrogen was reviewed.

수치해석을 이용한 수증기 개질 반응기의 다양한 경계조건 및 형상의 영향 (Effect of various boundary conditions and geometries in steam reformer using numerical analysis)

  • 박준근;이신구;임성광;배중면
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2007년도 춘계학술대회
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    • pp.41-44
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    • 2007
  • Steam reforming reaction of natural gas is an important process for fuelcell commercialization. In this paper, steam reforming reaction is studied by numerical method. Pseudo-homogeneous model is incorporated for chemical reactions and one medium approach is used to take into account thermally equilibrium phenomena between catalyst and bulk gas. The model is validated with our experimental results under the same operating conditions. Because performance of reformer has relation to heat flux from wall, heat flux profiles was investigated by using Nusselt number. Value of Nusselt number in steam reformer is larger than one in channel, which does not have chemical reaction because steam reforming reaction is an endothermic reaction. When the difference of Nusselt number at the front and the rear is larger, performance is improved.

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소량의 질소를 포함한 천연가스 수증기 개질 반응에서 GHSV 변화에 따른 암모니아 생성 반응에 관한 연구 (A Study on Ammonia Formation with Nitrogen Impurity at a Natural Gas Steam Reforming Catalytic Process)

  • 김철민;박상현;이주한;이상용
    • 한국수소및신에너지학회논문집
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    • 제30권6호
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    • pp.601-607
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    • 2019
  • Ammonia would be formed in natural gas containing small amount of nitrogen reforming process in the process natural gas, which might damage the Pt catalyst and Prox catalyst. In the article, the effect of nitrogen contents on the formation of ammonia in the reforming process has been studied. In the experiments, Ru based and Ni based catalysts were used and the concentration of ammonia in the reformate gas at various gas hourly space velocity was measured. Experimental result shows that relatively higher ammonia concentration was measured with Ru based catalyst than with Ni based catalyst. It also shows that the concentration of ammonia increased rapidly after most of the methane converted into hydrogen. Based on the experimental results to reduce ammonia concentration it might be better to finish methane conversion at the exit position of the reforming reactor to minimize the contact time of catalyst and nitrogen with high concentration of hydrogen.

천연가스 기반 스팀 리포밍 수소 생산 시스템 설계를 위한 시스템엔지니어링 접근방법: 철강생산플랜트를 중심으로 (A Systems Engineering Approach to the Design of Steam Reforming H2 Generation System based on Natural Gas: Case of Iron and Steel making Plant)

  • 김준영;홍대근;서석환;서활원
    • 시스템엔지니어링학술지
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    • 제11권1호
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    • pp.81-93
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    • 2015
  • Steam Reforming H2 Generation (SRH2G) System is a chemical process to produce hydrogen through steam reforming of hydrocarbon. Largely speaking, there are two types of materials for the SRH2G: 1) Oil and coal, and 2)Natural Gas such as shale gas. From the perspective of cost, quality (purity), and environmental burden (pollution), the latter is much more desirable than the former. For this reason, research on SRH2G using natural gas is actively carried out, and implemented and operated in the various industry. In this paper, we develop a natural gas based SRH2G system via systems engineering approach. Specifically, we first derived stakeholder requirements, followed by systems requirements and finally system architecture via a tailored SE process for plant (called Plant Systems Engineering (PSE) process) based on ISO/IEC 15288. The developed method was applied to iron and steel plant as a case study. Through the case study, by the SE approach, we were convinced that a successful system satisfying stakeholders' requirements within the given constraints can be developed, verified and validated.