• Title/Summary/Keyword: NDE Inspection

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Numerical Analysis of Scattered Fields of Ultrasonic SH-Wave by Multi-Defects (재료내 다중결함에 의한 SH형 초음파 산란장의 수치해석)

  • Lee, Joon-Hyun;Lee, Seo-Il;Cho, Youn-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.4
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    • pp.304-312
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    • 1998
  • In order to assure the reliability and integrity of structures such as bridges, Power and petrochemical plants, nondestructive evaluation techniques are recently playing more important roles. Among the various kinds of nondestructive evaluation techniques, ultrasonic technique is one of the most widely used methods for nondestructive inspection of internal defects in structures. For the reliable quantitative evaluation of internal defects from the experimental ultrasonic signals, a numerical analysis of ultrasonic scattering field due to a defect distribution is absolutely required. In this paper, the SH-wave scattering by multi-cavity defects using elastodynamic boundary element method is studied. The effects of shape of defects on transmitted and reflected fields are considered. The interaction of multi-cavity defects in 50-wave scattering is also investigated. Numerical calculation by the boundary element method has been carried out to predict near field solution of scattered fields of ultrasonic SH-wave. The presented results would be useful to improve the sensitivity of flaw defection for inverse analysis and pursue quantitative nondestructive evaluation for inverse problem.

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Application and Design of Eddy Current based on FEM for NDE Inspection of Surface Cracks with Micro Class in Vehicular Parts (자동차부품의 마이크로급 표면크랙 탐상을 위한 FEM 를 기반한 와전류 센서 디자인 및 적용)

  • Im, Kwang-Hee;Lee, Seul-Ki;Kim, Hak-Joon;Song, Sing-Jin;Woo, Yong-Deuk;Na, Sung-Woo;Hwang, Woo-Chae;Lee, Hyung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.6
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    • pp.529-536
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    • 2015
  • A defect could be generated in bolts for a use of oil filters for the manufacturing process and then may affect to the safety and quality in bolts. Also, fine defects may be imbedded in oil filter system. So it is very important that such defects be investigated and screened during the multiple manufacturing processes. Therefore, in order effectively to evaluate the fine defects, the FEM simulations were performed to make characterization in the crack detection of the bolts and the parameters such as number of turns of the coil, the coil size, applied frequency were calculated based on the simulation results. Simulations were carried out for the defect signal of eddy current probe. Exciter and receiver were utilized. In this paper, the FEM simulations were performed in both bobbin-type and pancake-type probe, both probes were optimized under Eddy current FEM simulations and the results of calculation were discussed.

Simulation of Elastic Wave Propagation in Anisotropic Materials (이방성 재료에서의 탄성파 전파 과정에 대한 시뮬레이션)

  • Kim, Young-H.;Lee, Seung-S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.4
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    • pp.227-236
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    • 1997
  • Quantitative analysis and imaging of elastic wave propagation are very important for the materials evaluation as well as flaw detection. The elastic wave propagation in an anisotropic media is more complex, and analysis and imaging become essential for flaw detection and materials evaluation. In the anisotropic media, the wave velocity is dependent on the propagation direction. In addition, the direction of group velocity is different from that of phase velocity, the direction of energy flow is not same as the propagation direction of wavefront (beam skewing effect). Especially, this effect becomes critical for the large anisotropic media such as fiber composite materials, and the results using elastic waves for those materials have to be analyzed considering the wave propagation mechanism. Since the analytical approach for the wave propagation in the anisotropic materials is limited, the numerical analysis such as finite difference method (FDM) have been used for these case. Therefore, 2-dimensional FDM program for the elastic wave propagation is developed, and wave propagation in anisotropic media are simulated.

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Development of the Phased Array Ultrasonic Test Technique for the Weld Inspection of Reactor Coolant System 3" Branch Connection Lines in Nuclear Power Plants (원자로냉각재계통 3" 분기관 용접부 위상배열초음파탐상검사(PAUT)기법 개발)

  • Lee, Seung-Pyo;Moon, Yong-Sig;Jung, Nam-Du;Cho, Yong-Bae;Kim, Chang-Soo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.4 no.2
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    • pp.40-45
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    • 2008
  • There exist many types of pipe and component fatigue through vibrations, thermal fatigues or shifting. In some cases of thermal stratification/thermal fatigue, pipes & components are receiving thermal stress by means of material expansion and shrinkage by continuous thermal repetitive variation. Small cracks initially occur on the inside surface by thermal stress. These cracks grow in depth the pipe wall and finally come to a rupture. Pipe parts of susceptibility to thermal stratification and thermal fatigue are now being examined by conventional UT(ultrasonic test) as volumetric examination. It is difficult to fully satisfy the code & standards requirements because 3" weldolet weldments of RCS 16" pipe to 3" branch connection lines have complex structural shape. To solve the problems of conventional UT examination, we made a realistic mock-up and UT calibration block. We performed a simulation of phased array UT utilizing CIVA as NDE(Non-Destructive Examination) simulation software. Also we designed phased array UT transducer and wedge, optimal frequency by using simulation data. We performed phased array UT experiment through mock-up including artificial flaws(notch). The phased array UT technique is finally developed to improve the reliability of ultrasonic test at RCS 16" pipe to 3" branch connection weld.

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Feasibility Study on the Utilization of EMAT Technology for In-line Inspection of Gas Pipeline

  • Cho, Sung-Ho;Yoo, Hui-Ryong;Rho, Yong-Woo;Kim, Hak-Joon;Kim, Dae-Kwang;Song, Sung-Jin;Park, Gwan-Soo
    • Journal of Magnetics
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    • v.16 no.1
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    • pp.36-41
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    • 2011
  • If gas is leaking out of gas pipelines, it could cause a huge explosion. Accordingly, it is important to ensure the integrity of gas pipelines. Traditionally, over the years, gas-operating companies have used the ILI system, which is based on axial magnetic flux leakage (MFL), to inspect the gas pipelines. Relatively, there is a low probability of detection (POD) for the axial defects with the axial MFL-based ILI. To prevent the buried pipeline from corrosion, it requires a protective coating. In addition to the potential damage to the coating by environmental factors and external forces, there could be defects on the damaged coating area. Thus, it is essential that nondestructive evaluation methods for detecting axial defects (axial cracks, axial groove) and damaged coating be developed. In this study, an electromagnetic acoustic transducer (EMAT) sensor was designed and fabricated for detecting axial defects and coating disbondment. In order to validate the performances of the developed EMAT sensor, experiments were performed with specimens from axial cracks, axial grooves, and coating disbondment. The experimental results showed that the developed EMAT sensor could detect not only the axial cracks (minimum 5% depth of wall thickness) and axial grooves (minimum 10% depth of wall thickness), but also the coating disbondment.

Intercomparisonn of Techniques for Pressure Tube Inspection of Pressurized heavy Water Reactor (가압 중수로형 원자력발전소 압력관 비파괴검사기술의 상호비교)

  • Lee, Hee-Jong;Kim, Yong-Si;Yoon, Byung-Sik;Lee, Young-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.4
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    • pp.294-303
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    • 2005
  • This paper describes the analysis results of a series f Round-Robin test that was performed to intercompare inspection and diagnosis techniques for characterization of pressure tube f a pressurized heavy water reactor under the Coordinated Research Project(CRP) of IAEA's nuclear Power Programme. For this test, six nations, Korea, Canada, India, Argentina, Rumania, and China that currently have pressurized heavy water reactors under operation involved, and the "KOR-1" pressure tube sample prepared by Korea was used. Two kinds of NDE technique, ultrasonic and eddy current test, were applied for these tests. The "KOR-1" pressure tube sample contains total 12 artificial flaws such as crack-like EDM notches, wear that is similar to the real flaws and can be produced on the pressure tubes during plant operation. Test results showed that seven laboratories from six nations detected all twelve flaws in "KOR-1" specimen by using ultrasonic and eddy current test methods, and ultrasonic test method was more accurate than eddy current test method in flaw detectin and sizing. ID flaws in pressure tube sample were more easily detected and accurately sized than OD flaws.

Development of an SH Wave Magnetostrictive Transducer Module for Guided Wave Testing of Plate Structures (판형 구조물 유도초음파 검사를 위한 SH파 자기변형 트랜스듀서 모듈 개발)

  • Cho, Seung-Hyun;Park, Jae-Ha;Kwon, Hyu-Sang;Ahn, Bong-Young;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.122-129
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    • 2009
  • Recently much attention has been paid to a guided wave due to its effective applicability to long range and fast inspection of structures. In guided wave based NDE, the appropriate selection of wave modes is one of important factors since the test performance is highly dependent on which mode of guided waves is employed. As far as plate-like structures are concerned, so far, SH guided wave has not been frequently applied compared to Lamb waves, which is mostly caused by the lack of proper and convenient transducers to generate and measure the SH waves. In this investigation, a new small-sized SH guided wave transducer based on magnetostriction is proposed. The present transducer was designed to be modular and be used with shear couplant to avoid the inconvenience of the existing magnetostrictive patch transducers, which comprises the ferromagnetic patch tightly bonded to a structure. The wave transduction mechanism and the detailed configuration of the present transducer are presented. Experimental verification is also conducted on test specimens and the results confirm the good performance of the present transducer module.

Evaluation of Size for Crack around Rivet Hole Using Lamb Wave and Neural Network (초음파 판파와 신경회로망 기법을 적용한 리뱃홀 부위의 균열 크기 평가)

  • Choi, Sang-Woo;Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.4
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    • pp.398-405
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    • 2001
  • The rivet joint has typical structural feature that can be initiation site for the fatigue crack due to the combination of local stress concentration around rivet hole and the moisture trapping. From a viewpoint of structural assurance, it is crucial to evaluate the size of crack around the rivet holes by appropriate nondestructive evaluation techniques. Lamb wave that is one of guided waves, offers a more efficient tool for nondestructive inspection of plates. The neural network that is considered to be the most suitable for pattern recognition has been used by researchers in NDE field to classify different types of flaws and flaw sizes. In this study, clack size evaluation around the rivet hole using the neural network based on the back-propagation algorithm has been tarried out by extracting some features from the ultrasonic Lamb wave for A12024-T3 skin panel of aircraft. Special attention was paid to reduce the coupling effect between the transducer and the specimen by extracting some features related to time md frequency component data in ultrasonic waveform. It was demonstrated clearly that features extracted from the time and frequency domain data of Lamb wave signal were very useful to determine crack size initiated from rivet hole through neural network.

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RCCA End-Tip Examination by ECT (원자로 제어봉 End-Tip 원주방향균열 와전류검사)

  • Lee, H.J.;Nam, M.W.;Jung, G.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.6
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    • pp.455-463
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    • 1998
  • RCCA(rod cluster control assembly) End-Tip suffers from neutron irradiation and constant vibration due to high-speed internal flow of primary coolant during plant operation. Such operating conditions cause the RCCA end-tip crackings around tile circumferential weldment of the end-tip, and in some cases, the defective end-tips were completly broken loose. However, no reliable inspection techniques for end-tip crackings were developed in the past, although some techniques exist for inspecting RCCA control rod wears. Therefore, NDE group at KEPRI has developed an ECT technique for the detection and the sizing of the end-tip crackings. The technique uses a specially designed surface-riding probe that can detect size of circumferential crackings with an accuracy of ${\pm}5.31%$ RMS error. This paper describes the ECT instrumentation including the ECT probes, calibration bars, as well as technical approaches.

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Development and Simulation of a Detecting Method using Reflectometry of Electrical Signal (전기적 신호의 반사파 측정법을 적용한 부식 진단 기술의 개발 및 시뮬레이션)

  • Yoon, Seung Hyun;Bang, Su Sik;Shin, Yong-June;Lim, Yun Mook
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.31 no.6
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    • pp.367-372
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    • 2018
  • Defects in aging infrastructures such as pre-stressed concrete bridges and cable bridges can cause a collapse of the entire structure. Defects, however, are often located inside of the structures that they are not visible from the outside. For example, in PSC bridges, because reinforcement steels are encased by exterior covers, corrosion and void on the reinforcement steel cannot be detected with a visual inspection. Therefore, in this paper, a new non-destructive evaluation(NDE) method that can detect defects inside of structures is presented. The new method utilizes sending of electrical signals, a method often utilized in electrical engineering to detect any discontinuities on power cables. In order to confirm the applicability and accuracy of the method, some experiments were conducted in the laboratory. And to overcome the hardship of conducting experiments on real structures due to their enormous size, simualtions were conudcted using a commercial program, COMSOL. The results of the experiments were analyzed and compared to confirm the accuracy of the simualtions.