• 제목/요약/키워드: NC-data

검색결과 457건 처리시간 0.028초

공작기계용 원격 고장진단 및 보수 시스템 (Remote Fault Diagnosis and Maintenance System for NC Machine Tools)

  • 신동수;현웅근;정성종
    • 한국정밀공학회지
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    • 제15권1호
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    • pp.19-25
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    • 1998
  • Remote fault diagnosis and maintenance system using general telecommunication network is necessary for an effective fault diagnosis and higher productivity of NC machine tools. In order to monitor machine tool condition and diagnose alarm states due to electrical and mechanical faults, a remote data communication system for monitoring of NC machine fault diagnosis and status is developed. The developed system consists of (1) remote communication module among NC's and host PC using PSTN. (2) 8 channels analog data sensing module, (3) digital I/O module for control or NC machine, (4) communication module between NC machine and remote data communication system via RS-232C, and (5) software man-machine interface. Diagnostic monitoring results generated through a successive type inference engine are displayed in user-friendly graphics. The validity and reliability of the developed system is verified to be a powerful commercial version on a vertical machining center through a series of experiments.

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자유곡면 5축 NC가공에 있어서의 최적 CL data산출

  • 최병규;박정환;김화영
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 1991년도 춘계공동학술대회 발표논문 및 초록집; 전북대학교, 전주; 26-27 Apr. 1991
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    • pp.124-130
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    • 1991
  • 5-axis NC machining of sculptured surface using non-ballendmill cutters (eg. facemilling cutters) is widely used in the machining of turbine blades and marine propellers. Since there are more degrees of freedom in 5-axis machining than in 3-axis machining, generating "optimum" cutter paths and finding desirable cutter positions become very important in order for an efficient use of 5-axis NC machines. Also critical in 5-axis NC machining are collision avoidance, gouging checking, and efficient kinematic solutions. In this paper we discuss the above issues in generating 5-axis CL data. They are : kinematics modeling of NC machine; inverse kinematics solution; interference between machine component and surface; cutter gouging. A unique search method for obtaining optimal CL data is proposed. The proposed method has been successfully implemented in the machining of marine propellers on a dual 5-axis (ie, 9-axis) NC machine.C machine.

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특징형상을 이용한 NC선반가공 프로그래밍 시스템 'FeaTURN'의 개발에 관한 연구 (A Study on the Development of Feature-Based NC Part Programming System 'FeaTURN' for Turning Operation)

  • 강신한;이재원
    • 대한기계학회논문집
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    • 제17권1호
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    • pp.38-45
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    • 1993
  • 본 연구에서는 선반작업에서의 피삭체의 형상을 특징형상(feature)단위로 정 의하였고, 이 특징형상을 이용하여 형상정의를 수행한 후 가공순서 및 가공조건을 대 화형식으로 입력하면 공구위치 데이터(CL data)를 자동으로 산출하고 이를 기계제어데 이터(MC data)로 변화시켜 주는 NC선반가공 프로그래밍시스템 FeaTURN (Feature-based TURNing system)을 개발하였다.

Computer System에 의한 산업용 DNC System에 관한 연구 (A Study on Industrial DNC System of Computer System)

  • 박영식;오창주
    • 융합신호처리학회논문지
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    • 제1권2호
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    • pp.145-152
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    • 2000
  • DNC(Direct Numerical Control) 네트워크 시스템에 대한 프로그램을 효율적으로 하기 위해서 현재 많은 시스템들이 개발되어 지고있다. 그러나 이 시스템들은 원거리 상의 컴퓨터와 머시닝 센터간에 상호연결이 원만하지 않아 작업에 비효율적인 면이 있고, 또 머시닝 센터의 데이터 송$\cdot$수신에서 오류가 발생되면 시스템에서 운영자가 적절한 대처를 할 수가 없다는 문제점이 있다. 그래서, 본 논문에서는 DNC Network을 통해 NC Controller에서 컴퓨터의 데이터를 오류가 없이 수신이 가능한 데이터 원격제어 시스템을 새로이 구성하였다. 이 데이터 원격제어 시스템의 주요 장점으로는 머시닝 센터에서 운영자가 쉽게 컴퓨터에 저장된 NC데이터의 호출과 송출이 자유롭고, 컴퓨터와 공작기계간의 상호대화가 없어도 NC기계 상에서 원격제어(Remote Control)가 가능하다.

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리니어스케일을 이용한 NC 선반의 원 운동정도 측정 (Measuring of Circular Motion Accuracy of NC Lathe using Linear Scales)

  • 김영석;김재열;한지희;정정표;윤원주;송인석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1144-1149
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    • 2003
  • It is very important to measure circular motion accuracy of NC lathes it affects accuracy, performance, interchange ability and quality of machine parts machined by the NC lathes in industries. So, in this study, measuring units system to measure circular motion accuracy two axes circular motion accuracy of NC lathes was composed of two optical linear scales installed on the z and x-axes of work coordinate system on NC lathe and a computer inserted with PC counter card enables to obtain measuring data. Here, ATC(Automatic Tool Changer) and moving part of linear scales are fixed with magnet bases in order to measure circular motion accuracy of the ATC of NC lathe. And next, computer software was developed in order to measure the circular motion accuracy of NC lathe under resolution of 0.1 $\mu\textrm{m}$ using two linear scales, and also computer softwares were developed so that measuring data could be modeled on plots and be analyzed numerically,

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리니어 스케일을 이용한 NC 선반의 직선 운동정도 측정 (Measuring of Linear Motion Accuracy of NC Lathe using Linear Scales)

  • 김영석;김재열;한지희;정정표;윤원주;송인석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1243-1248
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    • 2003
  • It is very important to measure linear motion accuracy of NC lathe as it affects all other parts of machines machined by them in industries. If the motion accuracy of NC lathe is bad, the dimension accuracy and the change-ability of works will be bad in the assembly of machine parts. In this paper, computer software systems are organized to measure linear motion of ATC(Automatic tool changer) on zx plane of NC lathe using two linear scales and the time pulses coming out from computer in order to get data at constant time intervals from the linear scales. And each sets of error data obtained from the test is discripted to plots and the results of linear motion errors are expressed as numerics by computer treatment.

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열교환기 Tube Sheet의 다축드릴가공 검증에 관한 연구 (A Study on Verification of NC Code of Multi-spindles Drilling for Tube Sheet in Heat Exchanger)

  • 오병환;이희관;양균의
    • 한국정밀공학회지
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    • 제18권2호
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    • pp.79-83
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    • 2001
  • A verification of multi-spindles drilling NC data is presented. The drilling of multi-spindles can offer productivity over three times as fast as that of single spindle. The most important things in machining tube sheet are precision of hole position and machining time. The drilling of multi-spindles has difficulties in controlling many motors to drive spindles and assign a correspondent number to each spindles. Multi-spindles drilling has different codes from CNC milling ; many subroutines, assignment of spindle, and so on. The conventional method, which inspects the NC code of the drilling, is to drill holes on a thin plate or tube sheet previously. The method results in low productivity because it consumed long machining time and welding for correction. This paper describes details of multi-spindles NC code and operation of multi-spindles drilling machine. A verification software of the multi-spindles drilling NC code is developed on the details.

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모울드 금형의 무인가공을 위한 자동공정계획 몇 지능형 NC 데이터 생성 (Automated process plan and an intelligent NC data generation for unmaned machining of mould die)

  • 유우식;김대현
    • 산업경영시스템학회지
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    • 제19권40호
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    • pp.143-155
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    • 1996
  • Presented in this paper are a CAPP(Computer Automated Process Planning) scheme and a generating method of intelligent NC data for unmaned machining of mold die. Mold die surfaces usually have free-formed geometry of complex shapes. So it is easy to overcut the die surface and to overload the cutting tools. It takes tens of hours to prepare process plans and to generate NC data for each processes. Therefore a classification of unit machining operation(UMO) for mold die manufacture, a backward recursive capp algorithm and a generating method of intelligent NC data are presented in this paper in order to provide a unmaned machining architecture of mold die.

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NC데이타와 Off-Line Program을 이용한 연마 로봇 시스템 개발

  • 오영섭;유범상;양균의
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.692-697
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    • 1997
  • This paper presents a method of grinding and polishing automation of precision die after CNC machining. The method employs a robot system equipped with a pneumatic spindle and a special abrasive film pad. The robote program is automatically generated off-line from a PC and downloaded to robot controller. Position and orientation data for the program is supplied from cutter contact (CC) data of NC machining process. This eliminates separate robot teaching process. This paper aims at practical automation of die finishing process which is very time consuming and suffering from shortage of workpeople. Time loss for changeover from one product to next is eliminated by off-line programming exploiting appropriate NC machining data. Dextrous 6-axis robot with rigid wrist and simple tooling enables the process applicable to larger, rather complex 3 dimensional free surfaces

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Determination of Critical Nitrogen Concentration and Dilution Curve for Rice Growth

  • Lee, Byun-Woo;Cui, Ri-Xian;Kim, Min-Ho;Kim, Jun-Hwan;Nam, Hong-Shik
    • 한국작물학회지
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    • 제47권2호
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    • pp.127-131
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    • 2002
  • Critical nitrogen concentration (Nc), which is defined as the minimum % N in shoots required to maintain the maximum growth rate of top dry weight (W) at any time, was determined for rice plant. Using two rice varietal groups, japonica varieties and an indica $\times$ japonica "Dasanbyeo", 18 data points fulfilling the statistical criteria for determining Nc were obtained through eight N-fertilization experiments over two years at Suwon (37$^{\circ}$16'N), Korea. Nc dilution curve for each variety was obtained by fitting the Nc-W relationship to power function. However, The critical nitrogen curves for the two variety groups were not different statistically. Thus, a Nc dilution curve was fitted for the Nc data points pooled over the two variety groups and proposed in rice as: Nc=4.08, where W<1.73 t h $a^{-1}$ , Nc=5.197 $W^{0.425}$3/ ($R^2$=0.964), where 1.73 t h $a^{-1}$ <W<12 t h $a^{-l}$. The Nc for W<1.73 t h $a^{-l}$ were estimated as a constant value of 4.08%, the mean value of the maximum N concentration for N-limiting condition and the minimum N concentration for N non-limiting condition. The model for Nc is applicable to diagnosing the nitrogen nutrition status during the rice growth period from emergence to heading stage. The Nc curve well discriminated the 144 data points between the N limiting and the N non-limiting groups regardless of varieties, cultural methods, and years.-limiting groups regardless of varieties, cultural methods, and years.