• 한국기계가공학회지
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• 제19권1호
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• pp.49-55
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• 2020

Studies on the optimizations of machining processes use two different methods. The first is feed control in real-time by spindle load in a machine tool. The second is feed scheduling in NC code control by material removal rate using a CAD/CAM system. Each approach possesses its respective merits and issues compared to the other. That is, each method can be complementary to the other. The purpose of the study is to improve the productivity of the bulkhead, an aircraft Duralumin structure. In this paper, acceleration or deceleration of cutting tool by spindle load data is achieved using adaptive feed control macro programming in a machine tool.

• 연구논문집
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• 통권25호
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• pp.121-128
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• 1995

The early day of manufacturing automation systems are NC machine tool Based automation, and now it become FA, DNC, FMC, FMS, CIM and IMS. Manufacturing Automation Technology is applied the increase of all industrial manufacturing competitve power. so the demand of this skill is repidly increase. This Technology can solve lack of manpower, decrease of productivity, and become weakened international competitive. But, automation rate of our country is 30-40%, because the level of domestic technology is low, so we need systemic research of manufacturing automation. The targets of this study are increase the data processing ability of CNC controller, and development of autonomous manufacturing system that can decision making between production module such as setup, manufacturing, inspection and transportation and part that object of manufacturing.

• 한국CDE학회논문집
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• 제14권1호
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• pp.33-41
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• 2009

Triangular mesh models are widely used in reverse engineering, computer graphics, rapid prototyping and NC(numerical controller) tool-path generation. Triangular mesh models are generated from point clouds, surface models and solid models. A halfedge-based triangular mesh data structure is proposed and the development considerations are presented. In the presented data structure, halfedge is the key data structure. Halfedge stores its triangle index and the order in the triangle. Triangles do not store the halfedge lists explicitly. Halfedge is referred by value and defined when it is required. Proposed data structure supports four design requirements: efficient rendering, compact memory, supporting efficient algorithms and easy programming.

• 반도체디스플레이기술학회지
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• 제14권4호
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• pp.30-37
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• 2015

This research aims to develop Look Ahead position interpolation algorithm for small size CNC machine controlled by PC based controller. Look Ahead scheme can process a bundle of CNC's linear interpolation commands simultaneously, which reduces acceleration and deceleration time within single linear interpolation command. The algorithm is derived as simple analytical form which can be adapted to PC based CNC system by C language programming. The performance of the algorithm was verified by tail stock machining G codes experimentally. The average traverse speed of the CNC machine was increased by 27.5% and the total traverse time also reduced by 27.2% with the Look Ahead scheme.

• 한국정밀공학회지
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• 제18권7호
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• pp.98-105
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• 2001

The machining accuracy is affected by geometric, volumetric errors of the machine tools. To improve the product quality, we need to enhance the machining accuracy of the machine tools. To this point of view, measurement and inspection of finished part as error analysis of machine tools ahas been studied for last several decades. This paper suggests the enhancement method of machining accuracy for precision machining of high quality metal reflection mirror or optics lens, etc. In this paper, we study 1) the compensation of linear pitch error with NC controller compensation function using laser interferometer measurement, 2) the method for enhancing the accuracy of NC milling machining by modeling and compensation of volumetric error, 3) the spherical surface manufacturing by modeling and compensation of volumetric error of the machine tool, 4) the system development of OMM without detaching work piece from a bed of machine tool after working, 5) the generation of the finished part profile by OMM. Furthermore, the output of OMM is compared with that of CMM, and verified the feasibility of the measurement system.

• 한국정보처리학회논문지
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• 제7권1호
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• pp.135-145
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• 2000

MMS(Manufacturing Message Specification)는 PLC, NC, 로봇 등과 같이 서로 다른 제조회사의 서로 다른 단위제어기기 제품들간에 통신할 수 있는 ISO/IEC 9506으로 표준화된 공장자동호용 프로토콜이며 OSI 참조 모델의 최상위 층인 응용계층 프로토콜에 해당된다. 본 논문은 MMS를 TCP/IP상에서 동작할 수 있도록 유닉스 환경에서 ASNSI-C 언어로 구현하고, 이 구현된 프로토콜을 JNI(Java Native Interface)를 이용해 JAVA 클래스화한다. JAVA 클래스화함으로써 기존에 제공되는 MMS 라이브러리를 이용하는데 있어 표준화되지 않은 서로 다른 API를 이용하는데 어려움과 GUI를 구현하는데 어려움을 극복하는 기본을 제공한다. 그리고 구현된 JAVA 클래스화된 MMS 라이브러리를 인터넷의 WWW상에서 동작시킬 수 있도록 자동화된 PCB(Printed Circuit Board) 조립라인을 대상 모델로 선정하여 응용 프로그램을 작성하여 구현된 JNI를 이용한 MMS가 인터넷상에서 동작하여 사용자에게 일괄성있는 인터페이스를 제공하는 웹 브라우저를 통해 RMD(Real Manufacturing Device)를 동작${\cdot}$제어${\cdot}$감시할 수 있음을 보여준다.

• 한국정밀공학회지
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• 제21권12호
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• pp.174-181
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• 2004

Ultra precision positioning mechanism has widely been used on semiconductor manufacturing equipments, optical spectrum analyzer and cell manipulations. Ultra precision positioning mechanism is consisted of several actuators, sensors, guides and control systems. Its efficiency depends on each performance of components. The object of this study is to design, analysis and manufacture all of the inchworm linear motor system, which is one of the equipments embodied in ultra precision positioning mechanism. Inchworm linear motor system is consisted of a controller system and an inchworm linear motor, and its driving form is similar to a motion of spanworm. A design and manufacture of inchworm linear motor, which is consisted of three PZT actuators, a rod, two columns and a guide plate, are performed. Minimizing the von-Mises stress of the hinge using Taguchi method and simulation by FEM software optimizes the structural design in a column of flexure hinge. The designed columns and guide plates are manufactured by a W-EDM and NC-milling. A controller system, which is an apparatus to drive inchworm linear motor, can easily adjust driving conditions by varying resonance frequency and input-output voltage of actuators and amplifiers. The performance of manufactured inchworm linear motor system is verified and valuated. In the future, inchworm linear motor system will be used to make a more precision positioning by reinforcing a sensor and feedback system.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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• pp.1275-1278
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• 1997

Cutting process has been automated by progress of CNC and CAD/CAM, but polishing process has been depended on only experiential knowledge of expert. To automate the polishing pricess polishing robot with 2 degrees of freedom which is attached to a machining center with 3 degrees of freedom has been developed. this automatic polishing robot is able to keep the polishing tool normal on the curved surface of die to improve a performance of polishing. Polishing task for a curved surface die demands repetitive operation and high precision, but conventional control algorithm can not cope with the problem of disturbance such as a change of load. In this research, we develop robust controller using real time sliding mode algorithm. To obtain gain parameters of sliding model control input, the signal compression method is used to identify polishing robot system. To obtain an effect of 5 degrees of freedom motion, 5 axes NC data for polishing are divided into data of two types for 3 axis machining center and 2 axis polishing are divided into data of two types for 3 axis machining center and 2 axis polishing robot. To find an efficient polishing condition to obtain high quality, various experiments are carried out.

• 한국정밀공학회지
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• 제20권7호
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• pp.147-154
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• 2003

An effective die-polishing robot system is developed. ATC (Automatic Tool Change), tool posture angle control, and robot program for polishing application are developed and integrated into a robotic system that consists of a robot, pneumatic grinding tool, and grinding abrasives (papers and special films). ATC is specifically designed to exchange whole grinding tool set for complete unmanned operation. A tool posture angle control system is developed for the tools to maintain a specified skew angle rather than right angle on the surface for best finishing results. A PC and the robot controller control ATC and tool posture angle. Also, there have been more considerations on enhancing the performance of the system. Elastic material is inserted between the grinding pad and the holder for better grinding contact. Robot path data are generated automatically from the NC data of previous machining process.

• 한국기계가공학회지
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• 제4권2호
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• pp.16-23
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• 2005

This study is intended to find out the reason of interference phenomenon of a machine tool when it operates for 5-axises working. The researcher made a Virtual Machine which has same figures of the 5 axises machine tool and Virtual Manufacturing System which has both Software factors - controller and NC code data to manipulate the movement characteristics of the machine - and Hardware factors - fixtures, workpiece, tools, holders and so on. With these virtual tools, this study is designed to find out the relation between the movement and the interference or collision, and also intended to verify the simulation and work-processing. In this study, the researcher found out, in case of the vertical 5 axises type, that it has more chances to have interference between the fixture, the workpiece and the main spindle including the tool holder due to the tilting kinetics of the main spindle. In case of the horizontal 5 axises type, on the other hand, the researcher found out that it has more possibility to have the interference between the main spindle and the rotary shaft.