• Title/Summary/Keyword: Multivariate Process Control

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Multivariate Process Control Chart for Controlling the False Discovery Rate

  • Park, Jang-Ho;Jun, Chi-Hyuck
    • Industrial Engineering and Management Systems
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    • v.11 no.4
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    • pp.385-389
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    • 2012
  • With the development of computer storage and the rapidly growing ability to process large amounts of data, the multivariate control charts have received an increasing attention. The existing univariate and multivariate control charts are a single hypothesis testing approach to process mean or variance by using a single statistic plot. This paper proposes a multiple hypothesis approach to developing a new multivariate control scheme. Plotted Hotelling's $T^2$ statistics are used for computing the corresponding p-values and the procedure for controlling the false discovery rate in multiple hypothesis testing is applied to the proposed control scheme. Some numerical simulations were carried out to compare the performance of the proposed control scheme with the ordinary multivariate Shewhart chart in terms of the average run length. The results show that the proposed control scheme outperforms the existing multivariate Shewhart chart for all mean shifts.

Copula modelling for multivariate statistical process control: a review

  • Busababodhin, Piyapatr;Amphanthong, Pimpan
    • Communications for Statistical Applications and Methods
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    • v.23 no.6
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    • pp.497-515
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    • 2016
  • Modern processes often monitor more than one quality characteristic that are referred to as multivariate statistical process control (MSPC) procedures. The MSPC is the most rapidly developing sector of statistical process control and increases interest in the simultaneous inspection of several related quality characteristics. Most multivariate detection procedures based on a multi-normality assumptions are independent, but there are many processes that assume non-normality and correlation. Many multivariate control charts have a lack of related joint distribution. Copulas are tool to construct multivariate modelling and formalizing the dependence structure between random variables and applied in several fields. From copula literature review, there are a few copula to apply in MSPC that have multivariate control charts, and represent a successful tool to identify an out-of-control process. This paper presents various types of copulas modelling for the multivariate control chart. The performance measures of the control chart are the average run length (ARL) and the average number of observations to signal (ANOS). Furthermore, a Monte Carlo simulation is shown when the observations were from an exponential distribution.

A Study on the Relation between Multivariate Process Control Techniques and Trend Algorithm (다변량 공정관리 기술과 추세알고리즘의 연계에 관한 조사연구)

  • Jung, Hae-Woon
    • Journal of the Korea Safety Management & Science
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    • v.13 no.4
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    • pp.225-235
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    • 2011
  • Autoregressed Controller, which have trend algorithm, seeks to minimize variability by transferring the output variable to the related process input variable, while multivariate process control techniques seek to reduce variability by detecting and eliminating assignable causes of variation. In the case of process control, a very reasonable objective is to try to minimize the variance of the output deviations from the target or set point. We also investigate algorithm with relevant Shewhart chart, Theoretical control charts, precontrol and process capability. To help the people who want to make the theoretical system, we compare the main techniques in "a study on the relation between multivariate process control techniques and trend algorithms".

A readjustment procedure in the multivariate integrated process control (다변량 통합공정관리에서 재수정 절차)

  • Cho, Gyo-Young;Park, Jong-Suk
    • Journal of the Korean Data and Information Science Society
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    • v.22 no.6
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    • pp.1123-1135
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    • 2011
  • This paper considers the multivariate integrated process control procedure for detecting special causes in a multivariate IMA(1, 1) process. When the multivariate control chart signals, the special cause will be detected and eliminated from the process. However, when the elimination of the special cause costs high or is not practically possible, an alternative action is to readjust the process with approximately modified adjustment scheme. In this paper, we propose the readjustment procedure after having a true signal, and show that the use of the readjustment can reduce the deviation of a process from the target.

Multivariate CUSUM control charts for monitoring the covariance matrix

  • Choi, Hwa Young;Cho, Gyo-Young
    • Journal of the Korean Data and Information Science Society
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    • v.27 no.2
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    • pp.539-548
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    • 2016
  • This paper is a study on the multivariate CUSUM control charts using three different control statistics for monitoring covariance matrix. We get control limits and ARLs of the proposed multivariate CUSUM control charts using three different control statistics by using computer simulations. The performances of these proposed multivariate CUSUM control charts have been investigated by comparing ARLs. The purpose of control charts is to detect assignable causes of variation so that these causes can be found and eliminated from process, variability will be reduced and the process will be improved. We show that the charts based on three different control statistics are very effective in detecting shifts, especially shifts in covariances when the variables are highly correlated. When variables are highly correlated, our overall recommendation is to use the multivariate CUSUM control charts using trace for detecting changes in covariance matrix.

Bootstrap-Based Fault Identification Method (붓스트랩을 활용한 이상원인변수의 탐지 기법)

  • Kang, Ji-Hoon;Kim, Seoung-Bum
    • Journal of Korean Society for Quality Management
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    • v.39 no.2
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    • pp.234-243
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    • 2011
  • Multivariate control charts are widely used to monitor the performance of a multivariate process over time to maintain control of the process. Although existing multivariate control charts provide control limits to monitor the process and detect any extraordinary events, it is a challenge to identify the causes of an out-of-control alarm when the number of process variables is large. Several fault identification methods have been developed to address this issue. However, these methods require a normality assumption of the process data. In the present study, we propose a bootstrapped-based $T^2$ decomposition technique that does not require any distributional assumption. A simulation study was conducted to examine the properties of the proposed fault identification method under various scenarios and compare it with the existing parametric $T^2$ decomposition method. The simulation results showed that the proposed method produced better results than the existing one, especially in nonnormal situations.

Parameter estimation in a readjustment procedure in the multivariate integrated process control (다변량 통합공정관리의 재수정 절차에서 모수추정)

  • Cho, Gyo-Young;Park, Jong Suk
    • Journal of the Korean Data and Information Science Society
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    • v.24 no.6
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    • pp.1275-1283
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    • 2013
  • This paper considers the multivariate integrated process control procedure for detecting special causes in a multivariate IMA(1, 1) process. When the multivariate control chart signals, the special cause will be detected and eliminated from the process. However, when the elimination of the special cause costs high or is not practically possible, an alternative action is to readjust the process with approximately modified adjustment scheme. In this paper, we estimate parameters in the readjustment procedure after having a true signal in the multivariate integrated process control.

A statistical quality control for the dispersion matrix

  • Jo, Jinnam
    • Journal of the Korean Data and Information Science Society
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    • v.26 no.4
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    • pp.1027-1034
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    • 2015
  • A control chart is very useful in monitoring various production process. There are many situations in which the simultaneous control of two or more related quality variables is necessary. When the joint distribution of the process variables is multivariate normal, multivariate Shewhart control charts using the function of the maximum likelihood estimator for monitoring the dispersion matrix are considered for the simultaneous monitoring of the dispersion matrix. The performances of the multivariate Shewhart control charts based on the proposed control statistic are evaluated in term of average run length (ARL). The performance is investigated in three cases, where the variances, covariances, and variances and covariances are changed respectively. The numerical results show that the performances of the proposed multivariate Shewhart control charts are not better than the control charts using the trace of the covariance matrix in the Jeong and Cho (2012) in terms of the ARLs.

A Study on Multivriate Process Capability Index using Quality Loss Function (손실함수를 이용한 다변량 공정능력지수에 관한 연구)

  • 문혜진;정영배
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.2
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    • pp.1-10
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    • 2002
  • Process capability indices are widely used in industries and quality assurance system. In past years, process capability analysis have been used to characterize process performance on the basis of univariate quality characteristics. However, in actual manufacturing industrial, statistical process control (SPC) often entails characterizing or assessing processes or products based on more than one engineering specification or quality characteristic. Therefore, the analysis have to be required a multivariate statistical technique. This paper introduces to multivariate capability indices and then selects a multivariate process capability index incorporated both the process variation and the process deviation from target among these indices under the multivariate normal distribution. We propose a new multivariate capability index $MC_{pm}^+$ using quality loss function instead of the process variation and this index is compared with the proposed indices when quality characteristics are independent and dependent of each other.

Establishing a Early Warning System using Multivariate Control Charts in Melting Process (용해공정에서 다변량 관리도를 이용한 조기경보시스템 구축)

  • Lee, Hoe-Sik;Lee, Myung-Joo;Han, Dae-Hee
    • Journal of the Korea Society of Computer and Information
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    • v.12 no.4
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    • pp.201-207
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    • 2007
  • In some manufacturing industries, there are many situation in which the simultaneous monitoring or control of two or more related quality characteristics is necessary. However, monitoring these two or more related quality characteristics independently can be very misleading. When several characteristics of manufactured component are to be monitored simultaneously, multivariate $x^2$ or $T^2$ control chart can be used. In this paper, establishing a early warning system(EWS) using multivariate control charts to analyze early out-of-control signals in melting process with many quality characteristics was presented. This module which we developed to control several characteristics improved efficiency and effectiveness of process control in the melting process.

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