• Title/Summary/Keyword: Multi-station manufacturing system

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Multi-station Fixture Layout Design Using Simulated Annealing

  • Kim, Pansoo;Seun, Ji Ung
    • Management Science and Financial Engineering
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    • v.10 no.2
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    • pp.73-87
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    • 2004
  • Automotive and aircraft assembly process rely on fixtures to support and coordinate parts and subassemblies. Fixture layout in multi-station panel assemblies has a direct dimensional effect on final products and thus presents a quality problem. This paper describes a methodology for fixture layout design in multi -station assembly processes. An optimal fixture layout improves the robustness of a fixture system against environmental noises, reduces product variability, and eventually leads to manufacturing cost reduction. One of the difficulties raised by multi-station fixture layout design is the overwhelmingly large number of design alternatives. This makes it difficult to find a global optimality and, if an inefficient algorithm is used, may require prohibitive computing time. In this paper, simulated annealing is adopted and appropriate parameters are selected to find good fixture layouts. A four-station assembly process for a sport utility vehicle (SUV) side frame is used throughout the paper to illustrate the efficiency and effectiveness of this methodology.

The Allocation of Inspection Stations in Multi-Stage Production Systems with 0-1 Integer Programming (다단계 생산공정에서의 검사지점 할당 문제에 관한 연구)

  • Lee, Sung-Gi;Yun, Deok-Kyun
    • Journal of Korean Society for Quality Management
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    • v.24 no.1
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    • pp.20-31
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    • 1996
  • A pure zero-one integer program is formulated for determining where to assign the inspection stations in a multi-stage production system. The objective fuction is formulated to minimize the overall inspection costs. One of the major characteristics of this system is that an assigned inspection station is to inspect only the items produced in previous manufacturing stages. Each inspection station can be assigned to any possible inspection stage between two manufacturing stages. Error-free and screening inspection policy is assumed in this system and the defective items found in any inspection station will be reworked at once. The integer programming model presented in this paper has the advantages in the ease of modeling and modifiing as compared with the existing dymanamic programming methods. The solutions of the model can be easily obtained by the commercially available softwares like LINDO and GAMS.

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A novel approach for the design of multi-class reentrant manufacturing systems

  • Yoo, Dong-Joon;Jung, Jae-Hak;Lee, In-Beum;Lee, Euy-Soo;Yi, Gyeong-beom
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.710-715
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    • 2004
  • The design problem of manufacturing system is addressed, adopting the closed queueing network model with multiple loops and re-entrant flows. The entire design problem is divided into two hierarchical sub-problems of (1) determining the station configuration and (2) optimizing the lot constitution; then they are tackled by neighbor search algorithm (NSA) and greedy mean value analysis (GMVA), respectively. Unlike the conventional MVA concerning multi-class closed queueing networks, the GMVA doesn't stick to a fixed lot proportion; rather it tries to find the optimal balance. The NSA, on the other hand, improves the object function value by altering the station configuration successively with its superior neighbor. The moderate time complexity, presented in big-${o}$ notation, enables us to apply the method even to the large-size practical cases, and the CPU time of an enlarged problem can be approximated by the same equation. The validity of our analytic approach is backed up by simulation studies with a widespread simulation package.

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Next station selection rules for FMS scheduling against due-date (납기를 고려한 FMS 일정계획에서의 기계선정규칙)

  • 문일경;김태우
    • Korean Management Science Review
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    • v.13 no.2
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    • pp.147-161
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    • 1996
  • Due-date is an important factor in Flexible Manufacturing System scheduling. Even though most of researchers have focused part selection and loading problem using fixed due-date assignment rules, FMSs consist of multi-function machines which facilitate alternative processes. This research investigates interactions of three dispatching mechanisms, three NSS (Next Station Selection) rules and four due-date assignment rules using simulation. Both cost-based and time-based performance measures are considered in this research.

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Development of Hybrid-FDM Process Using Automatic Tool Changer for Multi-Material Production and Post-Processing (자동공구교환장치를 이용한 융합 FDM 공정 및 장치개발에 관한 연구)

  • Choi, Sung Min;Jian, Xiao;Park, In Baek;Lee, Seok Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.3
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    • pp.235-242
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    • 2016
  • The purpose of this study is an attempt to improve the functionality of a conventional Fused Deposition Modeling (FDM) process using the Automatic Tool Changer (ATC) to perform multimaterial production and post-processing. Hybrid-FDM means a fusion of an Additive Manufacturing process and grinding process using the ATC system. In order to enhance the potentiality of production capacity for multi-material fabrication and surface roughness improvement, two extrusion tools and one grinding tool system are suggested. A pneumatic chuck is attached on a moving platform in the XY axes plane and an extrusion head and grinding head are placed in a docking station, allowing for a quick changeover with each other. Therefore, the manufacturing lead time can be reduced efficiently for the fabrication of a product.

A Study on Allocation of Inspection Efforts in Serial Multi-stage Production Systems (직렬 다단계 생산공정에서의 최적 검사노력 할당문제에 관한 연구)

  • 김창훈;윤덕균
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.36
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    • pp.167-174
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    • 1995
  • The Dynamic programming method are developed for determining where to assign the inspection efforts in serial multi-stage production systems. The objective function is formulated to minimize the inspection and repairing costs. One of the major assumptions in this systems is that every assigned inspection stations should inspect the only items produced in manufacturing stages after the previous inspction station. The inspection stations can be assigned at every possible inspection stage after the manufacturing stages. Two type error is considered and screening inspection policy is assumed in this system and the defective items detected in tile inspection stations will be repaired or scraped by the defective types.

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A study on Material Flow Improvement of Multiproduct Flow Line Production System (다품종흐름생산 시스템의 물류개선에 관한 연구)

  • Lee, Hwa-Ki;Seong, Youn-Ho
    • IE interfaces
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    • v.6 no.1
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    • pp.99-112
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    • 1993
  • This study deals with analysis of material from in Tube manufacturing line. This line is a multi product flow ship type production line, which consists of 5 steps of work station. Some work stations involve in unnecessary moving activities of workers and much work in-process storage due to the non-systematic material flow with respect to the different lot size production of multi-items. To improve productivity for this line, one alternative is considered such as grouping two work stations by using GT and JIT concepts. Also, feasibility analysis for this alternative is performed using and simulation model built by SIMAN IV simulation language.

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Electrochemical properties of heat-treated multi-walled carbon nanotubes (열처리된 탄소나노튜브 상대전극의 전기화학적 특성 연구)

  • Lee, S.K.;Moon, J.H.;Hwang, S.H.;Kim, G.C.;Lee, D.Y.;Kim, D.H.;Jeon, M.H.
    • Journal of the Korean Vacuum Society
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    • v.17 no.1
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    • pp.67-72
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    • 2008
  • We have studied the effect of heat treatment of multi-walled carbon nanotubes (MWNTs) as a counter electrode on the electro-chemical properties of dye-snsitized solar cells. MWNTs on the p-type Si substrate were synthesized by thermal chemical vapor deposition (CVD) using Fe catalysts. We prepared the two types of MWNTs samples with the different diameters. The rapid thermal annealing (RTA) treatment for the MWNTs was carried out at the growth temperature ($900^{\circ}C$) for 1 minute with $N_2$ gas atmosphere. The structural, electrical and electrochemical properties of MWNTs were investigated by field-emission scanning electron microscopy (FE-SEM), Raman spectroscopy, 2-point probe station and electrochemical impedance spectroscopy (EIS). The I(D)/I(G) ratio of heat-treated MWNTs in Raman spectra was considerably decreased. It was also found that the heat-treated MWNTs showed better redox reaction of iodide at the interface between MWNTs surface and electrolyte than that of as-grown MWNTs. The redox resistance value of heat-treated electrodes was measured to be much lower than that of as-grown electrode at the interface. As a result, the counter electrode using the heat-treated MWNTs showed better electrochemical properties.

Recent Progress in Air-Conditioning and Refrigeration Research : A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2013 (설비공학 분야의 최근 연구 동향 : 2013년 학회지 논문에 대한 종합적 고찰)

  • Lee, Dae-Young;Kim, Sa Ryang;Kim, Hyun-Jung;Kim, Dong-Seon;Park, Jun-Seok;Ihm, Pyeong Chan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.26 no.12
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    • pp.605-619
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    • 2014
  • This article reviews the papers published in the Korean Journal of Air-Conditioning and Refrigeration Engineering during 2013. It is intended to understand the status of current research in the areas of heating, cooling, ventilation, sanitation, and indoor environments of buildings and plant facilities. Conclusions are as follows. (1) The research works on the thermal and fluid engineering have been reviewed as groups of fluid machinery, pipes and relative parts including orifices, dampers and ducts, fuel cells and power plants, cooling and air-conditioning, heat and mass transfer, two phase flow, and the flow around buildings and structures. Research issues dealing with home appliances, flows around buildings, nuclear power plant, and manufacturing processes are newly added in thermal and fluid engineering research area. (2) Research works on heat transfer area have been reviewed in the categories of heat transfer characteristics, pool boiling and condensing heat transfer and industrial heat exchangers. Researches on heat transfer characteristics included the results for general analytical model for desiccant wheels, the effects of water absorption on the thermal conductivity of insulation materials, thermal properties of Octadecane/xGnP shape-stabilized phase change materials and $CO_2$ and $CO_2$-Hydrate mixture, effect of ground source heat pump system, the heat flux meter location for the performance test of a refrigerator vacuum insulation panel, a parallel flow evaporator for a heat pump dryer, the condensation risk assessment of vacuum multi-layer glass and triple glass, optimization of a forced convection type PCM refrigeration module, surface temperature sensor using fluorescent nanoporous thin film. In the area of pool boiling and condensing heat transfer, researches on ammonia inside horizontal smooth small tube, R1234yf on various enhanced surfaces, HFC32/HFC152a on a plain surface, spray cooling up to critical heat flux on a low-fin enhanced surface were actively carried out. In the area of industrial heat exchangers, researches on a fin tube type adsorber, the mass-transfer kinetics of a fin-tube-type adsorption bed, fin-and-tube heat exchangers having sine wave fins and oval tubes, louvered fin heat exchanger were performed. (3) In the field of refrigeration, studies are categorized into three groups namely refrigeration cycle, refrigerant and modeling and control. In the category of refrigeration cycle, studies were focused on the enhancement or optimization of experimental or commercial systems including a R410a VRF(Various Refrigerant Flow) heat pump, a R134a 2-stage screw heat pump and a R134a double-heat source automotive air-conditioner system. In the category of refrigerant, studies were carried out for the application of alternative refrigerants or refrigeration technologies including $CO_2$ water heaters, a R1234yf automotive air-conditioner, a R436b water cooler and a thermoelectric refrigerator. In the category of modeling and control, theoretical and experimental studies were carried out to predict the performance of various thermal and control systems including the long-term energy analysis of a geo-thermal heat pump system coupled to cast-in-place energy piles, the dynamic simulation of a water heater-coupled hybrid heat pump and the numerical simulation of an integral optimum regulating controller for a system heat pump. (4) In building mechanical system research fields, twenty one studies were conducted to achieve effective design of the mechanical systems, and also to maximize the energy efficiency of buildings. The topics of the studies included heating and cooling, HVAC system, ventilation, and renewable energies in the buildings. Proposed designs, performance tests using numerical methods and experiments provide useful information and key data which can improve the energy efficiency of the buildings. (5) The field of architectural environment is mostly focused on indoor environment and building energy. The main researches of indoor environment are related to infiltration, ventilation, leak flow and airtightness performance in residential building. The subjects of building energy are worked on energy saving, operation method and optimum operation of building energy systems. The remained studies are related to the special facility such as cleanroom, internet data center and biosafety laboratory. water supply and drain system, defining standard input variables of BIM (Building Information Modeling) for facility management system, estimating capability and providing operation guidelines of subway station as shelter for refuge and evaluation of pollutant emissions from furniture-like products.