• Title/Summary/Keyword: Multi-material structure

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Machinability investigation of gray cast iron in turning with ceramics and CBN tools: Modeling and optimization using desirability function approach

  • Boutheyna Gasmi;Boutheyna Gasmi;Septi Boucherit;Salim Chihaoui;Tarek Mabrouki
    • Structural Engineering and Mechanics
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    • v.86 no.1
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    • pp.119-137
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    • 2023
  • The purpose of this research is to assess the performance of CBN and ceramic tools during the dry turning of gray cast iron EN GJL-350. During the turning operation, the variable machining parameters are cutting speed, feed rate, depth of cut and type of the cutting material. This contribution consists of two sections, the first one deals with the performance evaluation of four materials in terms of evolution of flank wear, surface roughness (2D and 3D) and cutting forces. The focus of the second section is on statistical analysis, followed by modeling and optimization. The experiments are conducted according to the Taguchi design L32 and based on ANOVA approach to quantify the impact of input factors on the output parameters, namely, the surface roughness (Ra), the cutting force (Fz), the cutting power (Pc), specific cutting energy (Ecs). The RSM method was used to create prediction models of several technical factors (Ra, Fz, Pc, Ecs and MRR). Subsequently, the desirability function approach was used to achieve a multi-objective optimization that encompasses the output parameters simultaneously. The aim is to obtain optimal cutting regimes, following several cases of optimization often encountered in industry. The results found show that the CBN tool is the most efficient cutting material compared to the three ceramics. The optimal combination for the first case where the importance is the same for the different outputs is Vc=660 m/min, f=0.116 mm/rev, ap=0.232 mm and the material CBN. The optimization results have been verified by carrying out confirmation tests.

Glass powder admixture effect on the dynamic properties of concrete, multi-excitation method

  • Kadik, Abdenour;Boutchicha, Djilali;Bali, Abderrahim;Cherrak, Messaouda
    • Structural Engineering and Mechanics
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    • v.74 no.5
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    • pp.671-678
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    • 2020
  • In this work, the dynamic properties of a high performance concrete containing glass powder (GP) was studied. The GP is a new cementitious material obtained by recycling waste glass presenting pozzolanic activity. This eco-friendly material was incorporated in concrete mixes by replacing 20 and 30% of cement. The mechanical properties of building materials highly affect the response of the structure under dynamic actions. First, the resonant vibration frequencies were measured on concrete plate with free boundary conditions after 14, 28 and 90 curing days by using an alternative vibration monitoring technique. This technique measures the average frequencies of several excitations done at different points of the plate. This approach takes into account the heterogeneity of a material like concrete. So, the results should be more precise and reliable. For measuring the bending and torsion resonant frequencies, as well as the damping ratio. The dynamic properties of material such as dynamic elastic modulus and dynamic shear modulus were determined by modelling the plate on the finite element software ANSYS. Also, the instantaneous aroused frequency method and ultrasound method were used to determine the dynamic elastic modulus for comparison purpose, with the results obtained from vibration monitoring technique.

Stacked packaging using vertical interconnection based on Si-through via (Si-관통 전극에 의한 수직 접속을 이용한 적층 실장)

  • Jeong, Jin-Woo;Lee, Eun-Sung;Kim, Hyeon-Cheol;Moon, Chang-Youl;Chun, Kuk-Jin
    • Proceedings of the IEEK Conference
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    • 2006.06a
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    • pp.595-596
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    • 2006
  • A novel Si via structure is suggested and fabricated for 3D MEMS package using the doped silicon as an interconnection material. Oxide isolations which define Si via are formed simultaneously when fabricating the MEMS structure by using DRIE and oxidation. Silicon Direct Bonding Multi-stacking process is used for stacked package, which consists of a substrate, MEMS structure layer and a cover layer. The bonded wafers are thinned by lapping and polishing. A via with the size of $20{\mu}m$ is fabricated and the electrical and mechanical characteristics of via are under testing.

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Vibration control of 3D irregular buildings by using developed neuro-controller strategy

  • Bigdeli, Yasser;Kim, Dookie;Chang, Seongkyu
    • Structural Engineering and Mechanics
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    • v.49 no.6
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    • pp.687-703
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    • 2014
  • This paper develops a new nonlinear model for active control of three-dimensional (3D) irregular building structures. Both geometrical and material nonlinearities with a neuro-controller training algorithm are applied to a multi-degree-of-freedom 3D system. Two dynamic assembling motions are considered simultaneously in the control model such as coupling between torsional and lateral responses of the structure and interaction between the structural system and the actuators. The proposed control system and training algorithm of the structural system are evaluated by simulating the responses of the structure under the El-Centro 1940 earthquake excitation. In the numerical example, the 3D three-story structure with linear and nonlinear stiffness is controlled by a trained neural network. The actuator dynamics, control time delay and incident angle of earthquake are also considered in the simulation. Results show that the proposed control algorithm for 3D buildings is effective in structural control.

Study on spaceborne telescope structure with high stability using new composite materials (신소재 복합재료를 이용한 우주용 카메라 구조의 고안정화 설계에 관한 연구)

  • EUNG-SHIK LEE;SUN-HEE WOO
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.132-136
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    • 2003
  • A Multi-Spectral Camera (MSC) is the payload of KOMPSAT-2 which is designed for earth imaging in visible and near-Infrared region on a sun-synchronous orbit. The telescope in the MSC is a Ritchey-Chretien type with large aperture. The telescope structure should be well stabilized and the optical alignment should be kept steady so that best images can be achieved. However, the MSC is exposed to adverse thermal environment on the orbit which can give impacts on optical performance. Metering structure which is exposed to adverse space environment should have tight requirement of low thermal expansion and hygroscopic stability. In order to meet those stability requirements in addition to fundamental structural ones telescope structure was designed with newly developed graphite-cyanate composite which has high tensile modulus, high thermal conductivity and low moisture absorption compared with conventional graphite-epoxy composite. In this paper, space-borne telescope structure with new composite material will be presented and fulfillment of stability requirements will be verified with designed structure.

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Study on Design Optimization of a Planar Multi-layer Structure for Noise Reduction of Underwater Acoustic Sensors (수중음향센서의 소음차단을 위한 다층구조 설계 최적화에 대한 연구)

  • Kim, G.C.;Kim, S.H.;Kim, J.K.;Kil, H.G.;Hong, S.Y.;Song, J.H.;Gwon, H.W.;Seo, Y.S.;Jeon, J.J.
    • The Journal of the Acoustical Society of Korea
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    • v.32 no.4
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    • pp.317-328
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    • 2013
  • In this paper, the optimization has been performed to design a multi-layer structure that is used as a structure for noise reduction of acoustic sonar sensors in underwater vehicles. Two design goals are considered to reduce self-noise from own machineries and to enhance acoustic signals detected from outside. Both distinct and continuous design parameters have been used such as selection of material properties of each layer and thickness of each layer, respectively. The sensitivity of design parameters has been analyzed and the evolutionary algorithm has been implemented for design optimization. For design optimization process, each of the design goals and the two combined design goals have been considered to analyze the achievement of those design goals.

Optimal Design of a Multi-Layered Plate Structure Under High-Velocity Impact (다중판재의 고속충돌에 관한 최적설계)

  • Yoon, Deok-Hyun;Park, Myung-Soo;Yoo, Jeong-Hoon;Chung, Dong-Teak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1793-1799
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    • 2003
  • An optimal design of a multi-layered plate structure to endure high-velocity impact has been suggested by using size optimization after numerical simulations. The NET2D, a Lagrangian explicit time-integration finite element code for analyzing high-velocity impact, was used to find the parameters for the optimization. Three different materials such as mild steel, aluminum for a multi-layered plate structure and die steel for the pellet, were assumed. In order to consider the effects of strain rate hardening, strain hardening and thermal softening, Johnson-Cook model and Phenomenological Material Model were used as constitutive models for the simulation. It was carried out with several different gaps and thickness of layers to figure out the trend in terms of those parameters' changes under the constraint, which is against complete penetration. Also, the measuring domain has been shrunk with several elements to reduce the analyzing time. The response surface method based on the design of experiments was used as optimization algorithms. The optimized thickness of each layer in which perforation does not occur has been obtained at a constant velocity and a designated total thickness. The result is quite acceptable satisfying both the minimized deformation energy and the weight criteria. Furthermore, a conceptual idea for topology optimization was suggested for the future work.

A Study on Elastic Guided Wave Modal Characteristics in Multi-Layered Structures (적층내 탄성 유도초음파의 모드 특성에 관한 연구)

  • Cho, Youn-Ho;Lee, Chong-Myoung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.2
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    • pp.211-216
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    • 2008
  • In this study, we have developed a program which can calculate phase and group velocities, attenuation and wave structures of each mode in multi-layered plates. The wave structures of each mode are obtained, varying material properties and number of layers. The key in the success of guided wave NDE is how to optimize the mode selection scheme by minimizing energy loss when a structure is in contact with liquid. In this study, the normalized out-of-plane displacements at the surface of a free plate are used to predict the variation of modal attenuation and verily the correlation between attenuation and wave structure. It turns out that the guided wave attenuation can be efficiently obtain from the out-of-plane displacement variation of a free wave guide alleviating such mathematical difficulties in extracting complex roots for the eigenvalue problem of a liquid loaded wave guide. Through this study, the concert to optimize guided wave mode selection is accomplished to enhance sensitivity and efficiency in nondestructive evaluation for multi-layered structures.

Study on the structure of buried type capacitor for MCM (Multi-Chip-Module) (MCM-C(Multi-Chip-Module)용 내장형 캐패시터의 구조적 특성에 관한 연구)

  • Yoo, C. S.;Lee, W. S.;Cho, H. M.;Lim, W.;Kwak, S. B.;Kang, N. K.;Park, J. C.
    • Journal of the Microelectronics and Packaging Society
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    • v.6 no.4
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    • pp.49-53
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    • 1999
  • In this study, the characteristics of the structure of buried type capacitor for RF multi- chip-module are investigated. We developed many kinds of structures to minimize the space of capacitor in module and the value of parastic series inductance without any loss in capacitance, and in this procedure the effect of vias especially position, size, number length are analyzed and optimized. This characteristics of structures are checked through HFSS(high frequency structure simulator) of HP, and the value of parastic series inductance is calculated by equivalent circuit analysis. And ensuing the result of simulation, we made buried type capacitors using LTCC (low temperature cofired ceramic) material. In measurement of this sample, we found out the effective and precise method can be applied to buried type and characteristics of vias and striplines added for measuring are quantified.

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Functionally Graded Structure Design for Heat Conduction Problems using Machine Learning (머신 러닝을 사용한 열전도 문제에 대한 기능적 등급구조 설계)

  • Moon, Yunho;Kim, Cheolwoong;Park, Soonok;Yoo, Jeonghoon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.34 no.3
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    • pp.159-165
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    • 2021
  • This study introduces a topology optimization method for the simultaneous design of macro-scale structural configuration and unit structure variation to ensure effective heat conduction. Shape changes in the unit structure depending on its location within the macro-scale structure result in micro- as well as macro-scale design and enable better performance than using isotropic unit structures. They result in functionally graded composite structures combining both configurations. The representative volume element (RVE) method is applied to obtain various thermal conductivity properties of the multi-material based unit structure according to its shape change. Based on the RVE analysis results, the material properties of the unit structure having a certain shape can be derived using machine learning. Macro-scale topology optimization is performed using the traditional solid isotropic material with penalization method, while the unit structures composing the macro-structure can have various shapes to improve the heat conduction performance according to the simultaneous optimization process. Numerical examples of the thermal compliance minimization issue are provided to verify the effectiveness of the proposed method.