• Title/Summary/Keyword: Multi-Plate Clutch

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Optimal Design of Multi-Plate Clutch Featuring MR Fluid (MR 유체를 적용한 Multi-Plate Clutch의 최적설계)

  • Park, Jin-Young;Kim, Young-Choon;Oh, Jong-Seok;Jeon, Jae-Hoon;Jeong, Jun-Hong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.5
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    • pp.77-83
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    • 2020
  • 4WD technology is being actively applied to passenger cars. Therefore, dry multi-plate clutches are used for transfer cases. On the other hand, dry clutches have problems related to large vibrations and poor ride quality. To solve this problem, this paper proposes a multi-plate clutch with an MR fluid. When fastening the multi-plate clutch in the transfer case, the proposed MR clutch was applied to reduce the shock and friction, which is a key component in a four-wheel-drive system. MR multi-plate clutch has a fluid coupling mode and a compression mode. A torque model equation was derived for the optimal design. The analysis was performed using Ansys Maxwell to optimize the design parameters of the multi-plate clutch. Electromagnetic field analysis confirmed the strength of the magnetic field when the number of disks and plates were changed, and the maximum strength of the magnetic field was 0.45 Tesla. By applying this to the torque equation, the spacing between the plates was 2 mm, and the inner and outer diameters of the plates were selected to be 45 mm and 55 mm, respectively. Overall, this paper proposes an optimal design technique to maximize the performance of an MR multi-plate clutch.

A Development of the Simulation Program for Launching Performance of a Passenger Car equipped Continuously Variable Transmission (무단변속기 장착차량의 발진성능 해석을 위한 시뮬레이션 프로그램의 개발)

  • 김정윤;이장무;여인욱
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.7
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    • pp.157-166
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    • 1999
  • This paper describes the launching characteristics of a passenger car using a Push-Belt type Continuously Variable Transmission(CVT) which equipped a wet type multi-plate clutch asa starting device and a solid flywheel with a torsional damper for a torsional coupling device. To reduce the torsional vibration of the drive-line , some torsional coupling devices were used for the passenger car equipped CVT having the clutch as a starting device especially . In this study, we developed the computer simulation program to investigate the launching characteristics of a passenger car equipped CVT using the mathematical models of this system. For the mathematical models of the vehicle, the CVT, the we type multi-plate clutch and the torsional damper, we obtained the specification and the necessary data through the reverse engineering of those. For the verification of our analysis, we performed the test of prototype car with different throttle positions at road and dynamometer. The launching characteristics of a passenger car considered here an acceleration performance and an ascending performance.

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Study of Locking Algorithms for a On/Off Multi-plate Clutch (동력절환용 클러치의 기계식 잠금장치 체결 알고리즘에 대한 연구)

  • Su Chul Kim;Jae Seung Kim;Sanggon Moon;Geun Ho Lee
    • Journal of Drive and Control
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    • v.21 no.1
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    • pp.1-7
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    • 2024
  • The locking performance of a multi-plate clutch with a mechanical lock-up system is governed by the engagement algorithm. In this paper, a control algorithm to improve the locking performance of the clutch was studied. A 1D dynamic model was constructed and simulated according to the developed algorithm. The developed algorithm was composed of a method in which the locking device is engaged while generating artificial slip on the friction plate by controlling the piston pressure of the clutch. Furthermore, a case study of the parameters within the developed algorithm was conducted to explore combinations that maximize locking performance and analyze trends according to these parameters.

A Study on the Analysis of Design Parameters for Development of LSD (다판 클러치방식 차동제한장치 개발을 위한 설계인자 분석에 관한 연구)

  • Shin, Young-Ho;Lee, Dong-Won;Shin, Chun-Se
    • Journal of the Korean Society of Safety
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    • v.25 no.3
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    • pp.15-21
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    • 2010
  • A differential case equipped with LSD(limited slip differential) has several advantages over a normal type for rear wheel drive vehicles. Specially, the torque distribution can be done between left and right drive wheel in the state of limited slip differential. Also although LSD types are very various according to operating type, medium and torque distribution, a multi-clutch type is generally applied to rear wheel drive vehicles. So, this study presents the analysis of design parameters for development of a friction plate for multi-clutch type LSD using vehicle road test, the simulation of analytical model and the development of vehicle dynamics model by a benchmark product. According to this investigation, the design parameters which are pre-load of coil spring, friction plate and contact area quantity, friction coefficient and TBR(torque bias ratio) for a friction plate are derived from experiment and simulation and consequently, vehicle dynamics model has been constructed for the development of friction plate for multi-clutch type LSD.

Satisfaction Survey of Training to Prevent Marine Accidents on Hydraulic Clutch in Small Ships (소형선박 유압클러치 장치의 해양사고 예방 교육 만족도에 관한 조사)

  • Kim, Young-Un
    • Journal of Fisheries and Marine Sciences Education
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    • v.26 no.5
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    • pp.966-978
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    • 2014
  • Currently, majority small ship's clutch for power transmission to propeller relies on multi plate hydraulic clutch regardless its size. Most of the small ships do not have a spare equipments of clutch. Furthermore, many ship engineers do not have an ability as well as enough experience to solve this problem related to the hydraulic clutch during the voyage. Therefore, any small problems cause many serious marine accidents. Once the clutch has problem, almost of all ships can not sail by itself anymore and it must be towed by salvage boat, maritime police ships, or fish guidance boat etc. In this case, all the accidents will be categorized as a marine accident and they all need to go through marine accident court inquiries. In this study, an understanding of each crew on hydraulic clutch system has been profoundly measured. Furthermore, the knowledge on an emergency navigation protocol of each crew has been also profoundly checked. Additionally, various surveys on hydraulic clutch classes has been performed and its satisfaction of crews on this topic have been carefully checked based on various feedback from students who took these courses. All of the above data from this study will be used to reduce marine accidents in current marine industry.

Root cause analysis of sticking in hydraulically actuated multi-disc friction clutch for ship propulsion (선박 추진용 유압작동식 다판 마찰클러치 고착현상 고장탐구)

  • Jeong, Sang-Hu;Kim, Jeong-Ryeol;Shin, Jae-Won
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.4
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    • pp.330-336
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    • 2017
  • This study performs a root cause analysis of the sticking that occurs in the hydraulically actuated wet type multi-disc friction clutch in a ship's diesel engine propulsion system that uses rubber elastic coupling. The fishbone method was used to study the sticking through dismantling investigation of the reduction gear and clutch, investigation of the components, and onboard system tests including nondestructive testing. The friction plate sticking is caused by the slip due to friction heat resulting from the leakage of control oil through cracks in the assembled hollow shaft. The friction plate cooling oil also leaks simultaneously through the crack, and partial sticking occurs due to the hot spots in the friction plates. These are caused by insufficient amount of cooling oil due to oil leakage.

Analysis of Dynamics Characteristics for Friction Elements in Automatic Transmission (자동변속기 마찰요소의 동특성 해석)

  • 최영종;정우진;김성원
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.5
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    • pp.9-19
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    • 1997
  • In this paper, the modeling and analysis of dynamic characteristics has been carried out for friction clutches and brakes in an automatic transmission. From the operating oil pressure generated by the valve-body, time delay by check valve and the movement of piston has been examined. Also torque capacity and torque transferred at the clutch is studied. Heat capacity and temperature distribution at the reaction plate of clutch are codeled by time-dependent, nonhomogeneous partial differential equation, and brake torque, brake time, and the amount of heat generated are investigated. It is found that the time delay at the check valve is very short but dominant at the spool.

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The analysis of the shift transient characteristics for the Ravigneaux type automatic transmission (라비뇨방식 유성기어를 채택한 자동변속기의 변속과도특성 해석)

  • Kim, I.C;Yi, S.J
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.11
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    • pp.1943-1949
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    • 1997
  • In this paper, the analysis of the shift transient characteristics for the Ravigneaux type automatic transmission has been carried out using dynamic models of the automatic trnasmission. It is necessary to understand the overall system including multi-plate clutch, band brake, one way clutch, and planetary gears. The equations of motion are derived from the dynamic models of the automatic transmission. The GUI computer simulation program has been developed to analyze the shift transient characteristics of the vehicle equipped with the Ravigneaux type automatic transmission.

Optimal Design and Analysis of Ducted Fan Clutch With or Without Mechanical Lock-up (기계적 잠금장치의 적용여부에 따른 덕티드팬 클러치의 최적설계 및 분석)

  • Su-chul Kim;Jae-seung Kim;Sang-gon Moon;Geun-ho Lee
    • Journal of Aerospace System Engineering
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    • v.17 no.1
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    • pp.10-15
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    • 2023
  • Wet multi-disk clutch, a power switching device of the ducted fan, was optimized and results were analyzed. The clutch was divided into two types depending on whether a mechanical lock-up was applied or not. It was optimized under each design condition. Transfer torque capacity, friction material surface pressure, friction surface temperature, and drag torque were calculated as factors to optimize the clutch. The volume of separator plate and drag torque were used as the objective function for optimization. In the case of Type 1, which did not include a mechanical lock-up, the clutch could be operated regardless of the pitch angle of the ducted fan. However, the outer diameter of the friction surface was doubled, the volume was increased by 5~7 times, and the drag torque was increased by 7~12 times compared to those of Type 2, which included a mechanical lock-up.