• Title/Summary/Keyword: Multi Grinding

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Selection on Optimum Grinding Wheel Based on the Qualitative Knowledge and Fuzzy Multi-decision Making (정성적지식과 퍼지다기준 의사결정을 활용한 최적연삭숫돌선택법)

  • ;I. Inasaki
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.7
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    • pp.158-168
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    • 1995
  • 연삭숫돌 선택은 공작물제거량, 숫돌의 소모량, 표면정도 및 공작물의 물리적,화학적 특성을 고려하여 설정하는 것을 기본으로 한다. 연삭가공은 구성인자의 상호관계가 복잡하여 이중에서 어느한 요소만을 고려하여 설정하기 어렵고 정량적 기준 또한 정해져있지 않아 현실적으로는 숙련자의 정성적이고 경험적 지식에 따른 주관적 척도에 의존하는 것이 대부분이다. 또한, 연삭숫돌은 작업조건중에서 대량생산을 제외하고는 되도록이면 현장에 구비되어 있는 작업가능한 연삭숫돌 중에서 선택하는 것이 바람직하다. 따라서 본시스템에서는 이와같은 점을 고려하여 최적 연삭숫돌선택을 퍼지이론에 기초한 현장 숙련자의 지식을 활용하므로써 연삭숫돌선택의 효율성을 도모하는 동시에 현장에 연삭숫돌이 구비되지 않은 경우도 고려하여 연삭숫돌설정에 우선순위를 제시하므로써 작업자에 연삭숫돌선택의 유연성을 부여하였다. 또한, 실용성있는 전문가시스템의 구축을 위해 정성적이고 경험적인 지식의 활용을 위한 지식표현으로 설문조사에서 얻은 테이타를 x$^{2}$-분포에 따른 추정신뢰구간을 구해, 이를 토대로한 비대칭 삼각퍼지함수의 결정법을 제시하고, 이를 이용해서 구축한 시스템의 실행결과의 타당성을 비교하고자 한다.

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Development of a Force Measurement and Communication System for the Force Measuring System in Industrial Robots (산업용 로봇의 힘측정 시스템을 위한 힘측정 및 통신장치 개발)

  • Lee, Kyeong-Jun;Kim, Gab-Soon
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.2
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    • pp.89-96
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    • 2016
  • This paper describes the design of a force measurement and communication system for the force measuring system in industrial robots. The force measurement and communication system is composed of a multi-axis force sensor and a controller for measuring the forces (x-direction force, y-direction force and z-direction force) and sending the measured forces to the robot's controller (PLC: Programmable Logic Controller). In this paper, the force measurement and communication system was designed and fabricated by using a DSP (Digital Signal Processor). An environment test and a grinding and deburring test using an industrial robot with the force measurement and communication system with three-axis force sensor were carried out to characterize the system. The tests showed that the system could safely measure the forces from the three-axis force sensor and send the measured forces to the industrial robot's controller while the grinding and deburring test was performed. Thus, it is thought that the fabricated force measurement and communication system could be used for controlling the force for an industrial robot's grinding and deburring.

Structural Design Optimization of a Wafer Grinding Machine for Lightweight and Minimum Compliance Using Genetic Algorithm (유전자 알고리듬 기반 다단계 최적설계 방법을 이용한 웨이퍼 단면 연삭기 구조물의 경량 고강성화 최적설계)

  • Park H.M.;Choi Y.H.;Choi S.J.;Ha S.B.;Kwak C.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.81-85
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    • 2005
  • In this paper, the structural design optimization of a wafer grinding machine using a multi-step optimization with genetic algorithm is presented. The design problem, in this study, is to find out the optimum configuration and dimensions of structural members which minimize the static compliance, the dynamic compliance, and the weight of the machine structure simultaneously under several design constraints. The first design step is shape optimization, in which the best structural configuration is found by getting rid of structural members that have no contributions to the design objectives from the given initial design configuration. The second and third steps are sizing optimization. The second design step gives a set of good design solutions having higher fitness for lightweight and minimum static compliance. Finally the best solution, which has minimum dynamic compliance and weight, is extracted among those good solution set. The proposed design optimization method was successfully applied to the structural design optimization of a high precision wafer grinding machine. After optimization, both static and dynamic compliances are reduced more than $92\%\;and\;93\%$ compared with the initial design, which was designed empirically by experienced engineers. Moreover the weight of the optimized structure are also slightly reduced than before.

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Study on the Grinding Characteristic of MWCNT and Al2O3 Composite by Using Planetary Ball Mill (유성 볼밀을 사용한 MWCNT와 Al2O3의 혼합 분쇄 특성에 관한 연구)

  • Seo, Chang-Myung;Kim, Yeong-Geun;Ji, Myoung-Kuk;Jeong, Hyo-Min;Chung, Han-Shik
    • Journal of Power System Engineering
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    • v.17 no.1
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    • pp.91-96
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    • 2013
  • The present paper focuses on the fabrication of materials with higher thermal conductivity. Nanofluid is a novel transfer prepared by dispersing nanometer-sized solid particles in traditional heat transfer fluid to increase thermal conductivity and heat transfer performance. The purpose of this study is making the nano-size particle. The experiment of MWCNT and $Al_2O_3$ was carried out using a planetary ball mill at several rotation speeds: 200 ~ 400 rpm. The results were examined using scanning electron microscope(SEM). In the case of the MWCNT, it could be more grinding into the small particle in the dry condition and it confirm in the case of the $Al_2O_3$ to be more grinding into the small particle contrary to the MWCNT in the wet condition. In the mixture grinding result of MWCNT and $Al_2O_3$, the dry condition showed the good result in low rotation speed than the wet condition.

A parameter study on the pre-heat treatment for the fabrication of a large grain YBCO bulk superconductor without intermediate grinding step

  • Hong, Yi-Seul;Kim, Chan-Joong;Lee, Hee-Gyoun
    • Progress in Superconductivity and Cryogenics
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    • v.22 no.1
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    • pp.1-6
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    • 2020
  • This is a parameter study for the direct fabrication of a large grain YBCO bulk superconductors using Y2O3, BaCO3 and CuO powders without any grinding step. The cracks, which have been formed due to volume contraction during calcination step, have been prevented by controlling the heating rate at 930~950 ℃. It has been observed that multi-grain growth has occurred due to the dissolution of Sm123 seed due to the retention of carbon in Ba-Cu-O melt. In order to accelerate the carbon release in prior calcination heat treatment, the reduction of pellet thickness and the drilling of artificial holes have been applied. Single-grain YBCO bulk superconductor has been successfully fabricated by stacking multiple thin slab. However, the crack formation has been rather prominent for the compact with artificial holes. The use of buffer pellet, which is supposed to act as diffusion barrier, has prevented the dissolution of Sm123 seed crystal and has led to the growth of single grain of high content of carbon containing specimen.

Design and Development of Asymmetry Glass Array Lens (비축대칭 Glass Array Lens의 설계 및 개발)

  • Park, Soon-Sub;Hwang, Yeon;Lee, Ki-Young;Kim, Geon-Hee;Won, Jong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.12
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    • pp.39-46
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    • 2008
  • Asymmetric glass lens core for portable projection optic system was designed and simulated. And it was machined by newly developed non-rotational ultra precision grinding method. With the designed lens data which optimized for multi-collimation, we generated the we core surface data. Mold pressing conditions analyzed by FEM. In the machining process, ground profile errors were compensated based on measured data, minimized feed rate and depth of cut. The deviations of machined core profile were acceptable level for glass mold press. Mold pressed glass array lens was coated with $SiO_2\;and\;Ta_2O_5$ for anti-reflection.

Design of a Hybrid Serial-Parallel Robot for Multi-Tasking Machining Processes (ICCAS 2005)

  • Kyung, Jin-Ho;Han, Hyung-Suk;Ha, Young-Ho;Chung, Gwang-Jo
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.621-625
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    • 2005
  • This paper presents a new hybrid serial-parallel robot(HSPR), which has six degrees of freedom driven by ball screw linear actuators and motored joints. This hybrid robot design presents a compromise between high rigidity of fully parallel manipulators and extended workspace of serial manipulators. The hybrid robot has a large, singularity-free workspace and high stiffness. Therefore, the presented kinematic structure of the hybrid robot is particularly suitable for multi-tasking machining processes such as milling, drilling, deburring and grinding. In addition to the machining processes, the hybrid robot can be used for welding, fixturing, material handling and so on. The study on design of the hybrid robot is performed. A kinematic analysis and mechanism description of the hybrid robot with six-controlled degree of freedom is presented. In the virtual design works by DADS, workspace and force analysis are discussed. A numerical model is treated to demonstrate our analysis and to determine the range of permissible extension of the struts. Also, we determine some important design parameters for the hybrid robot.

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Processing Characteristics of Multi Layer Diamond Electrodeposition Tool (Multi Layer 다이아몬드 전착 공구의 가공특성에 관한 연구)

  • Cha, Seung-hwan;Yang, Dong-ho;Lee, Sang-hyeop;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.22-28
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    • 2022
  • In the semiconductor and display component industries, the use of ceramic materials, which are high-strength materials, is increasing for ensuring durability and wear resistance. Among them, alumina materials are used increasingly. Alumina materials are extremely difficult to process because of their high strength; as such, research and development in the area of mineral material processing is being promoted actively to improve their processing. In this study, the processability of an electrodeposition tool is investigated using the electrodeposition method to smoothly process alumina materials. Furthermore, processing is conducted under various processing conditions, such as spindle speed, feed speed, and depth of cut. In addition, the processing characteristics of the workpiece are analyzed based on the tooling.

Modeling & Control of a Multi-Joint Robot actuated by the Ball Screw (볼나사 구동기를 이용한 다관절 로봇의 모델링 및 제어)

  • 최형식;김영식;전대원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.323-326
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    • 1997
  • Conventional robots actuated by motors with the speed reducer such as harmonic drive had weakness in delivering loads, pressing, grinding, and cutting jobs. To overcome this, the developer a new type of robot actuated by the ball screw. The robot is an articulated shape, which is composed of four axes. The base axis is actuated similarly with conventional robot, but the others are actuated by four bars mechanism composed of the ball screw. We setup the dynamics model of the robot. The robot has parameter uncertainties and nonlinearlity due to the ball screw actuator. To coordinate the robot, we applied sliding-mode control.

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Eco-friendly Solventless Synthesis of 5-Indolylpyrimido[4,5-d]pyrimidinones and Their Antimicrobial Activity

  • Gupta, Ragini;Jain, Anshu;Joshi, Rahul;Jain, Meenakshi
    • Bulletin of the Korean Chemical Society
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    • v.32 no.3
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    • pp.899-904
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    • 2011
  • A series of 5-indolylpyrimido[4,5-d]pyrimidinones (4a-h) were obtained by multi-component reaction of 3-formylindole (1), thiobarbituric acid/barbituric acid (2) and thiourea/urea (3) under microwave irradiation in dry media. Secondly, grinding together neat reactants also gave the titled compounds in good yields. All the synthesized compounds have been characterized on the basis of elemental analyses and spectral data (IR, $^1H$ NMR and Mass). Representative compounds were also evaluated for their antimicrobial activity against Rhizopus stolonifer, Fusarium oxysporum, Escherichia coli, and Pseudomonas aeruginosa at different concentrations. Some of the compounds showed promising activity.