• Title/Summary/Keyword: Motor Bearing

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Manufacturing and test of magnetic bearings with HTS bulks (HTS 벌크를 이용한 자기 베어링의 제작 및 특성 시험)

  • Lim, Hyoung-Woo;Sim, Jung-Wook;Cha, Guee-Soo;Ji, Jun-Keun
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.733-735
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    • 2001
  • The high temperature superconducting bulk can be used as the bearing of a motor. This paper presents the fabrication and test results of a motor with superconducting bearing using HTS bulks. The bearing used four hexahedron type YBCO bulks. Height, width and depth of the HTS bulk were 10mm, 30mm and 30mm, respectively. Single phase induction motor was used to drive the shaft and solid rotor was adopted for high speed rotation. Test results show the motor with HTS magnetic bearing can rotate silently and smoothly without any contact.

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Analysis on the Thermal Characteristics of the Spindle with High Frequency Motor according to the Preload (예압에 따른 고주파 모터 내장형 주축의 열특성 해석)

  • 김수태;최대봉;정성훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.145-148
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    • 2003
  • Thermal characteristics according to the bearing preload arc studied for the four type spindles with high frequency motor. For the analysis. three dimensional models are built considering heat transfer characteristics such as natural and forced convection coefficients, Bearing and motor are main heat generation, and heat generation by ball bearings as a function of load. viscosity and gyroscopic moment effect are considered. Unsteady-state temperature distributions and thermal displacements according to the bearing preload are analyzed by using the finite clement method.

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A Miniature Air-Bearing Positioning Stage with a Magnet-Moving Linear Motor (영구자석 이동형 선형 모터를 가진 초소형 공기베어링 스테이지)

  • Ro, Seung-Kook;Park, Jong-Kweon
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.8 s.197
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    • pp.89-96
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    • 2007
  • In this paper, a new air bearing stage with magnetic preload and a linear motor has been developed for the small precision machine systems. The new air bearing stage is unique in the sense that permanent magnets attached bottom of the iron core of table are used not only for preloading air bearings in vertical direction but also for generating thrust force by current of the coil at base. The characteristics of air bearings using porous pads were analyzed with numerical method, and the magnetic circuit model was derived for linear motor for calculating required preload force and thrust force. A prototype of single axis miniature stage with size of $120(W){\times}120(L){\times}50(H)\;mm^3$ was designed and fabricated and examined its performances, vertical stiffness, load capacity, thrust force and positioning resolution.

Development of Asynchronus High Speed Turbo Blower with Gas Bearing Supports (비동기형 고속모터를 사용한 공기부양식 터보블로워의개발)

  • Park, Ki-Cheol;Yoon, Ju-Shik;Lee, Ki-Ho;Kim, Kyung-Soo;Kim, Dong-Kwon;Kim, Seung-Woo
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.324-329
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    • 2003
  • Asynchronus high speed turbo blower of 100HP class with gas bearing supports is developed. The high speed motor is cooled by air and it's RPM is controlled by high frequency inverter to adjust inlet flow rate. Product family is ranged from 50 to 200HP and covered by three frames. Highly efficient impeller is designed and proved by performance test on system. Overall measured system efficiency is 82% including motor and inverter. The motor efficiency is about 95%. It is designed to guarantee to operate at ambient temperature of 35 Deg.C and max 45 DegC. Gas bearing with high load capacity is developed to support heavy rotor on low rotational speed.

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A Study on Dynamic Characteristics of Induction Motor System (유도전동기 시스템의 동특성 연구)

  • Lee Hyoung-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.128-136
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    • 2006
  • To predict the noise and vibration characteristics of induction motor system, it is necessary to develop the mathematical model including all the mechanical elements such as shaft, blower, rotor, fan, bearing, case and mounting parts. Coupling effect between case-mount system and rotor- shaft system including shaft, blower, rotor, fan and bearing is examined. Impact exciting experimentation was done in order to verify vibration model of the induction motor system. From experimental results, we can appreciate that the natural frequencies of induction motor system are in good agrements with analysis.

Approaches to Suppressing Shaft Voltage in Non-Insulated Rotor Brushless DC Motor driven by PWM Inverter

  • Isomura, Yoshinori;Yamamoto, Kichiro;Morimoto, Shigeo;Maetani, Tatsuo;Watanabe, Akihiko;Nakano, Keisaku
    • Journal of international Conference on Electrical Machines and Systems
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    • v.3 no.3
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    • pp.241-247
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    • 2014
  • The voltage source PWM inverter generally used to drive the air conditioning (A/C) fans has been posing a large issue that the bearings in air conditioning fan motors are highly possible to be corroded electrically. Potential difference called shaft voltage is generated between inner and outer rings of the bearings due to inverter switching. The shaft voltage causes bearing lubricant breakdown dielectrically. As a result, bearing current is caused. This current causes the bearing corrosion. In previous work, we demonstrated that the shaft voltage can be reduced by using an insulator inserted between the outer and inner cores of the rotor in an air conditioning fan motor without grounding. This paper proposes the other countermeasure for reducing the shaft voltage in fan motors. The countermeasure which adds a capacitor between the brackets and the stator core is effective even for fan motors with non-insulated rotor. The effectiveness is confirmed by both simulated and experimental results.

Characteristics of Herringbone-Grooved Hydrodynamic Bearing and Scanner Motor for Laser Beam Printer (레이저 프린터에 사용되는 빗살무늬 유체동압 베어링과 스캐너 모터의 특성)

  • Jeong, Seong-Hun;Lee, Yeong-Je;Jeong, Dae-Hyeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.269-274
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    • 2000
  • Frictions and electrical contact voltages of the herringbone-grooved hydrodynamic bearing(HHB) were 9, measured to use in a laser scanner motor. This bearing with varying loads, speeds, oil viscosity, and radial clearances successfully operated up to 28,000rpm and 0.5N. Experimental results under various environments confirmed that this bearing had excellent performance with low friction force, and operated without contact between shaft and sleeve.

Development of High Performance Multi-lobe Fluid Dynamic Bearings Using a Sintered Material

  • Tokushima, Hidekazu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.379-380
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    • 2006
  • Recently, in spindle motors for hard disk drive (HDD) devices, fluid dynamic bearings (FDB) with herringbone grooves have come to be used instead of ball bearings due to the demand for high density recording of the devices etc. In this study, a 5-lobe bearing with high bearing stiffness using a sintered material was developed, and the bearing performance was examined by simulated calculations and experiments. As a result, it was clarified that the 5-lobe bearing had the required performance for practical use in the spindle motor for HDD

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Induction Motor Bearing Damage Detection Using Stator Current Monitoring (고정자전류 모니터링에 의한 유도전동기 베어링고장 검출에 관한 연구)

  • Yoon, Chung-Sup;Hong, Won-Pyo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.6
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    • pp.36-45
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    • 2005
  • This paper addresses the application of motor current spectral analysis for the detection of rolling-element bearing damage in induction machines. We set the experimental test bed. They is composed of the normal condition bearing system, the abnormal rolling-element bearing system of 2 type induction motors with shaft deflection system by external force and a hole drilled through the outer race of the shaft end bearing of the four pole test motor. We have developed the embedded distributed fault tolerant and fault diagnosis system for industrial motor. These mechanisms are based on two 32-bit DSPs and each TMS320F2407 DSP module is checking stator current The effects on the stator current spectrum are described and related frequencies are also determined. This is an important result in the formulation of a fault detection scheme that monitors the stator currents. We utilized the FFT(Fast Fourier Transform), Wavelet analysis and averaging signal pattern by inner product tool to analyze stator current components. Especially, the analyzed results by inner product clearly illustrate that the stator signature analysis can be used to identify the presence of a bearing fault.

Vibrational Characteristics of High-Speed Motors with Ball Bearings and Gas Foil Bearings Supports (볼 베어링 및 가스 포일 베어링으로 지지되는 소형 고속 전동기의 진동 특성)

  • Seo, Jung Hwa;Kim, Tae Ho
    • Tribology and Lubricants
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    • v.35 no.2
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    • pp.114-122
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    • 2019
  • High-speed rotating machinery requires low cost and reliable bearing elements with low friction, stable rotordynamic characteristics, and a simple design. This study experimentally evaluates the effects of bearing-support elements on the vibrational characteristics of a small-sized, high-speed permanent magnetic motor. A series of coast down tests from 100 krpm characterize the vibrational behaviors, rotor displacement, and housing acceleration of motors supported by ball bearings, ball bearings with a metal mesh damper, and gas foil bearings, respectively. Two eddy-current sensors installed in the horizontal and vertical directions measure the displacement of the rotor at its front nut, and a 3-axis accelerometer attached to the motor housing measures the housing acceleration. The test results reveal that synchronous (1X) vibration components most significantly affect the rotor displacement and housing acceleration, independent of the bearing-support elements. The motor supported by the deep-groove ball bearings results in the largest rotor vibrations increasing with speed; this is due to the absence of a damping mechanism. Additionally, the metal mesh damper effectively reduces the rotor displacement, housing acceleration, and sound-pressure level in the high-speed region (i.e., above 40 krpm), thus implying its substantial damping performance when installed on the outer race of the ball bearing. Lastly, the gas foil bearing supported motor yields the smallest rotor displacement, housing acceleration, and lowest sound-pressure level because of its hydrodynamic airborne operation, which does not require rolling elements that may cause mechanical friction and vibrations.