• 제목/요약/키워드: Motor Bearing

검색결과 468건 처리시간 0.026초

하나로 2차 냉각펌프의 고진동 해소방안 (The Solution of Severe Vibration Problen of the Secondary Cooling Pump in HANARO)

  • 박용철
    • 한국유체기계학회 논문집
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    • 제5권4호
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    • pp.26-31
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    • 2002
  • The heat produced by the fission in the fuel of HANARO, 30 MW of research reactor, was transferred from the primary cooling water to the secondary cooling water through heat exchangers. The secondary cooling water absorbing the heat was circulated by secondary cooling pumps and cooled through 33 MW of cooling tower. Each capacity of the three secondary cooling pumps was fifty percent ($50\%$) of full load. The two pumps were normally operated and the other pump was standby. One of the secondary cooling pumps has often made troubles by high vibration. To release these troubles the pump shaft has been re-aligned, the pump bearing has been replaced with new one, the shaft sleeve has been replaced with new one, the shaft and the impeller have been re-balanced representatively and/or the vibration of motor has been tested by disconnecting the shaft of pump. But the high vibration of pump cannot be cleared. We find out the weight balance trouble of the assembly in which the impeller is installed in the shaft. After clearing the trouble, the high vibration is relieved and the pump is operated smoothly. In this paper, the trouble solution shooting method of secondary cooling pump is described including the reason of high vibration

전류신호의 유사도 평가와 통계적 상관관계를 이용한 유도전동기의 온라인 고장진단 (On-1ine faults diagnosis of induction motor using similarity measure and statistical correlation)

  • 김영인;김연태;김성신
    • 한국지능시스템학회:학술대회논문집
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    • 한국퍼지및지능시스템학회 2005년도 추계학술대회 학술발표 논문집 제15권 제2호
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    • pp.106-109
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    • 2005
  • 산업화와 더불어 자동화의 요구에 따라 여러 분야에서 유도전동기의 응용 사례가 늘어나고 있다. 본 연구는 인버터단의 전류센서에서 실시간 얻어진 전류신호로 부터 대표적인 전기, 기계적인 4가지 고장(Bearing Fault, Broken Rotor bar, Misalignment, Unbalance)을 검출하여 예기치 못한 고장에 대비할 수 있는 실시간 진단 알고리듬을 제시한다. 실시간 진단의 핵심요소인 동기화 방법으로서 Hilbert Transform을 응용하였다. 총 40세트의 정상 모터 데이터를 임의로 선택하여 두 데이터의 차를 이용하여 0에 근사한 정상 모터 뎀플릿 값을 설정하였다. 이를 이용하여 진단 대상 전동기의 고장 유무를 미리 판단하게 된다. 만약 기준치 이상의 오차가 나타나게 되면, 이와 비교하기 위한 미리 수집된 각4가지 고장 전동기의 미소신호 템플릿 데이터와의 유사성을 비교하여 고장의 종류를 표시하며, 고장의 종류가 진단되지 않은 대상은 고장 유무만 표시된다.

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고속열차 감속기의 상시감시시스템 설계 및 가변속주행시 안정성 향상을 위한 동특성해석 (Dynamic Characteristics Analysis for the Online Monitoring System Designing KTX MRU and Improvement of the Stability Related Variable High Speed)

  • 박병수;김진우;최상락;송영천
    • 한국소음진동공학회논문집
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    • 제23권4호
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    • pp.301-307
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    • 2013
  • MRU(motor reduction unit) for KTX is a assembled complex structure that is equipped with a lot of parts at the express train KTX and that is the core power source operating variable speeds. This study is recorded the dynamic characteristics analysis results tested by EMA which is done through the parts and assembly test, transient analysis and stoped train test in order to design the online monitoring system for KTX MRU. And the mode shapes result from critical vibration frequency explain the relation with variable speeds of express train over 250 km/hr. Also these variable speeds make variable operational frequencies at pinion, axle gear mesh frequency and normal bearing fault frequencies. As the specified speed can make resonance with natural frequencies of the MRU, for the train operating stability, this study also presents the MRU's critical speeds calculated by the each train speed.

특허분석을 통한 공작기계 주축기술현황과 발전방향 (The Technical Trend and Future Development Direction of Machine Tools Spindle System by Patent Analysis)

  • 박동근;최준영;최치혁;이춘만
    • 한국정밀공학회지
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    • 제29권5호
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    • pp.500-505
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    • 2012
  • Recently, a high speed spindle is an essential part of machine tools to satisfy latest demand of high precision product and machining of hard materials. But, there are many disadvantages such as heat generation of built-in-motor, bearing friction, noise, vibration and displacement because of the high speed. Many researches on spindle systems have been conducted for solving these problems. In this study, technical trend of machine tools spindle systems are analyzed with patent PSM, mapping and grouping. The analysis is carried out for the applied patent during January 2000 and December 2009 in Korea, Japan, EU and U.S.A. And development of the direction, strategy and promising technologies of the spindle system are suggested.

항공기용 연료이송펌프 기어부 설계에 관한 연구 (A Study on the Design of Fuel Transfer Pumps Gear Part for the Aircraft)

  • 이정훈;김준태
    • 항공우주시스템공학회지
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    • 제14권1호
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    • pp.1-7
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    • 2020
  • 본 논문은 국내 최초로 독자기술로 개발된 항공기용 연료이송펌프의 기어부를 설계하는 일련의 절차 및 그 결과에 대한 것이다, 기어펌프 방식이 베인펌프 방식에 비하여 전반적 성능이 우월하고, 내부 누설이 소량으로, 연료이송펌프의 설계에 필요사항에 부합하여 이 방식이 선정되었다. 기어 하우징은 흐름을 결정하는 중요한 변수인데, 기어의 외경을 고려하여 적절한 여유공간을 갖도록 설계하였다. 아울러, 모터가 연료이송펌프를 구동하기 위해 필요한 공압 및 축동력 등도 계산하였다.

터보 압축기 성능시험을 위한 리그 진동 분석 (Vibration Analysis of a Turbo Compressor Test Rig)

  • 박태춘;강영석;양수석;이진근
    • 항공우주기술
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    • 제8권1호
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    • pp.98-107
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    • 2009
  • 5MW급 발전용 가스터빈을 개발하기 위해 주요 구성품 중의 하나인 압축기의 성능을 시험 평가하고자 하며, 이를 위한 사전 작업으로 압축기 시험 리그의 진동 특성을 분석하여 압축기 운전시 구동 방법에 대한 정보를 확보하였다. 압축기 시험 설비는 입 출구 배관과 시험부 및 구동부로 구성되어 있고, 특히 구동부와 시험부에서 가속도계를 이용하여 진동 특성을 계측하였다. 압축기 주 하우징과 콜렉터, 베어링캐리어, 토크미터, 기어박스, 전동 모터 등에 가속도계를 장착하여 진동 속도 및 주파수 분석을 수행하였다.

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인공신경망을 이용한 유도전동기 고장진단 (Faults Diagnosis of Induction Motors by Neural Network)

  • 김부열;우혁재;송명현;박중조;김경민;정회범
    • 한국정보통신학회논문지
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    • 제6권2호
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    • pp.294-299
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    • 2002
  • 이 논문은 신경회로망을 기반으로 한 유도전동기의 고장 진단 기법을 제시한다. 제안된 기법은 고정자전류만을 측정하여 FFT 변환 후 진단 훈련을 위해 일반화한다. 정상, 베어링고장, 고정자 권선고장 그리고 회전자 엔드-링 고장을 갖는 모터로부터 학습데이터를 획득하고 여러 고장 유형을 진단한다. 더욱 효과적인 고장 진단을 위해, 전부하의 100%, 60%, 30%로 부하율을 변화시켜서 학습절차에 적용하였다. 실험 결과들은 제안된 방법이 오차 범위 0.56%∼0.04%와 같은 높은 진단 정밀도를 가지고 있어 실제 진단시스템에 적용 가능함을 보여주고 있다.

하나로 2차 냉각펌프의 고진동 해소방안 (The Solution of High Vibration of the Secondary Cooling Pump in HANARO)

  • 박용철
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2001년도 유체기계 연구개발 발표회 논문집
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    • pp.197-202
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    • 2001
  • The heat produced by the fission in the fuel of HANARO, 30 MW of research reactor, was transferred from the primary cooling water to the secondary cooling water through heat exchangers. The secondary cooling water absorbed the heat was circulated by secondary cooling pumps and cooled through 33 MW of cooling tower. Each capacity of the three secondary cooling pumps was fifty percent ($50\%$) of full load. The two pumps were normally operated and the other pump was standby. One of the secondary cooling pumps has often get troubles by high vibration. To release these troubles the pump shaft has been re-aligned, the pump bearing has been replaced with new one, the shaft sleeve has been replaced with new one, the shaft and the impeller have been re-weight balanced representatively or the vibration of motor has been tested by disconnecting the shaft of pump. But the high vibration of pump cannot be cleared. We find out the weight balance trouble of the assembly that the impeller is installed in the shaft. After clearing the trouble, the high vibration is released and the pump is operated with smooth. In this paper the trouble solution of secondary cooling pump is described including the reason of high vibration.

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공기 포일 베어링을 사용하는 300마력급 터보송풍기 개발 (Development of a 300 HP Class Turbo Blower with Air Foil Bearings)

  • 김경수;이기호;박기철;이시우;김승우
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2006년 제4회 한국유체공학학술대회 논문집
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    • pp.331-334
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    • 2006
  • Air foil bearings have been attempted for application to industrial turbo machines, since they have several advantages over oil bearings in terms of endurance, simplicity, environment-friendliness, efficiency, sound and vibration, and small turbo machines with air foil bearings are in the market as the result. Recently, researches on widening the application spectrum of air foil bearings are in progress worldwide. In this paper, a 300 HP class turbo blower using air foil bearings is introduced. The turbo blower has a high speed PMSM(Permanent Magnet Synchronous Motor) driving a compressor, and air flow rate is designed to be $180\;m^3/min$ at pressure ratio of 1.6. The maximum rotational speed is set to 17,000 RPM to maximize the total efficiency with the result that the weight of rotor assembly is 26kg, which is expected to be the largest turbo machine with air foil bearings ever developed in the world.

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압전형 부하 센서링이 장착된 5축 절삭가공기의 고속 주축시스템 설계 (Design of High Speed Spindle for 5-Axis Machining Equipment Equipped with Piezo-Electric Load Sensoring)

  • 최현진;박철우;장은실;김충현;최성대
    • 한국기계가공학회지
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    • 제10권5호
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    • pp.20-25
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    • 2011
  • In this paper, we reviewed the spindle system's motor and bearing and its mode safety for optimal design of a high speed spindle system that exceeds DmN value of 1,500,000. We could verify that it has a separation margin during critical speed by performing critical speed analysis. Also, we have selected an optimal sensoring installation location and actually manufactured & installed the sensor by identifying the stress concentration position in the axial load through finite element analysis to install the built-in piezo electric type load sensor to the spindle housing that can measure and monitor the machining load during high speed rotation of the spindle. Reproducibility is also verified by calibrating the error through the sensor's sensitivity adjustment after comparing the output between the plate dynamoneters and the load sensor to confirm the reproducibility of the load sensor.