• Title/Summary/Keyword: Motor Bearing

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Fault Detection Analysis by Using a Machinery Fault Simulator (기계 결함 시뮬레이터(MFS)를 이용한 결함 신호 분석)

  • Bae Taehan;Jang Sukdong;Song Chul Ki
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.126-131
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    • 2005
  • This paper presents experimental results by using the machinery fault simulator which is monitoring its conditions with an acceleration signal. Components of the machinery, for example, motor, belt pulley, belt, bearing, and gear, with artificial defects were used for the experiment.

A Control of an Active Magnetic Bearing System (능동형 자기베어링 시스템의 제어)

  • Kim, Jong-Moon;Park, Min-Kook;Kim, Seog-Joo
    • Proceedings of the KIEE Conference
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    • 2003.04a
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    • pp.75-78
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    • 2003
  • In this paper, an active magnetic bearing-based motor-generator(M-G) system is designed and controlled using a digital PID control concept. The plant dynamics consisting of actuator and rigid rotor dynamics are described. And some experiments are conducted with each global control and local control concept. From the whirl test, the M-G set can be controlled within about ${\pm}10{\mu}m$ gap variation at the rotational speed of 6000rpm.

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Adaptive Force Ripple Compensation and Precision Tracking Control of High Precision Linear Motor System (초정밀 선형 모터 시스템의 적응형 힘리플 보상과 정밀 트랙킹 제어)

  • Choi Young-Man;Gweon Dae-Gab;Lee Moon G.
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.51-60
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    • 2005
  • This paper describes a robust control scheme for high-speed and long stroke scanning motion of high precision linear motor system consisting of linear motor, air bearing guide and position measurement system using heterodyne interferometer. Nowadays, semiconductor process and inspection of wafer or LCD need high speed and long travel length for their high throughput and extremely small velocity fluctuations or tracking errors. In order to satisfy these conditions, linear motor system are widely used because they have large thrust force and do not need motion conversion mechanisms such as ball screw, rack & pinion or capstan with which the system are burdened. However linear motors have a problem called force ripple. Force ripple deteriorates the tracking performances and makes periodic position errors. So, force ripple must be compensated. To maximize the tracking performance of linear motor system, we propose the control scheme which is composed of a robust control method, Time Delay Controller (TDC) and a feedforward control method, Zero Phase Error Tracking Control (ZPETC) for accurate tracking a given trajectory and an adaptive force ripple compensation (AFC) algorithm fur estimating and compensating force ripple. The adaptive ripple compensation is continuously refined on the basis of tracking error. Computer simulation results based on modeled parameters verify the effectiveness of the proposed control scheme for high-speed, long stroke and high precision scanning motion and show that the proposed control scheme can achieve a sup error tracking performance in comparison to conventional TDC control.

Experimental Study on Thermal Insulation and Cooling for Rotor/Bearing Area in 500W Class Micro Gas Turbine Generator (500W급 마이크로 가스터빈 발전기 회전체-베어링부의 단열 및 냉각 성능에 대한 실험적 연구)

  • Park, Cheol Hoon;Choi, Sang Kyu;Ham, Sang Yong
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.3
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    • pp.19-24
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    • 2014
  • Development of long-term mobile energy sources for mobile robots or small-sized unmanned vehicles are actively increasing. The micro gas turbine generator (MTG) is a good candidate for this purpose because it has both of high energy density and high power density, and 500W class MTG is under development. The designed MTG can be divided into 2 main parts. One part consists of motor/ generator and compressor, and the other one consists of combustor, recuperator and turbine. 500W class MTG is designed to operate at ultra-high speed of 400,000 rpm in high turbine temperature over $700^{\circ}C$ to improve the efficiency. Because the magnetism of NdFeB permanent magnet for the motor/generator could be degraded if the temperature is over $150-200^{\circ}C$, MTG needs the thermal insulation to block the heat transfer from combustor/turbine side to motor/generator side. Moreover, the motor/generator is allocated to get the cooling effect from the rapid air flow by the compressor. This study presents the experimental results to verify whether the thermal insulator and air flow are effective enough to keep the motor/generator part in the low temperature less than $100^{\circ}C$. From the motoring test by using the high temperature test rig, it was confirmed that the motor/generator part could maintain the temperature less than $50^{\circ}C$ under the condition of 1.0 bar compressed air.

Effect of lamination pressing force for stiffness variation of a laminated rotor (적층로터의 강성 변경을 위한 적층판 압착력의 영향)

  • 김영춘;박희주;김경웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.788-792
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    • 2003
  • Rotating machines are widely used in industrial world and especially motor and generator take up much part of it. As for this kind of motor and generator, electrical loss due to eddy current is the very important factor and that is also a primary factor causes heat generation. To solve this kind of problem like the above. insulated laminating silicon steel sheet is used to prevent eddy current effect. Laminated rotor is widely used as rotating shaft of motor and generator. Due to that, electrical loss and heat problem can be solved but designer meets another problem. In general. most of the motor and generator can be normally operated under 3,600 rpm because they are designed to have the first critical speed more than that speed. But nowadays, they should be operated more than the first critical speed as usual with the trend of high speed, large scale and high precision in industrial world. The critical speed can be determined from the inertia and stillness for the rotor and bearing of rotating systems. The laminated rotor stiffness can be hardly determined because it can be derived a lot factors for instance rotor material and shape, lamination material and shape, insulation material. lamination force and so on. In this paper, the change of the natural frequency of the motor was examined with the change of the lamination force as an experimental method and design criteria will be presented for motor & generator designer, who can apply the result of numerical analysis with equivalent diameter scheme with ease.

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Analysis of a Magnetic Field According to Eccentricity in Brushless DC M01 (BLDC 모터에서의 편심에 따른 자계특성 해석)

  • Jang, S.M.;Yoon, I.K.;Lee, S.H.;Choi, S.K.;Lee, J.H.
    • Proceedings of the KIEE Conference
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    • 2002.07b
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    • pp.706-708
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    • 2002
  • Vibration, giving rise to acoustical noise, is an important index of motor performance. The unbalance force due to rotor eccentricity caused by manufacturing imprecision or bearing defects is one possible source of excitation to vibration. With the advent of new high-energy magnetic material together with high precision motor applications, magnetic sources of vibration are becoming more serious. This paper introduces two types of high-speed slotless permanent magnet (PM) machine for electro-mechanical battery and investigates unbalance force due to static eccentricity with finite element method.

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Novel Starting Method of High Speed Induction Motor for Turbo Blowers (터보 블로워용 고속 유도전동기의 새로운 기동방법)

  • Lee, Jin-Woo
    • Proceedings of the KIPE Conference
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    • 2016.07a
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    • pp.253-254
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    • 2016
  • This paper proposes a novel starting method of a high speed induction motor with air bearings for turbo blowers. The friction of air bearings varies according to rotating speed, operating temperature and usage time. Specially, friction torque at initial starting state under low bearing temperature usually results in starting failures of the conventional V/F control method. Therefore, this paper proposes a new starting method, which consists of an initial I/F control mode and smooth transition method to V/F control mode to overcome the starting failure. The experimental results are shown to verify the analysis and the usefulness of the proposed method.

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Characteristics Analysis on the Effects of Rotor Eccentricity in Squirrel-cage Induction Motor (회전자 편심을 고려한 농형 유도전동기의 특성해석)

  • Kim, Mi-Jung;Kim, Byong-Kuk;Jo, Won-Young;Cho, Yun-Hyun;Hwang, Don-Ha;Kang, Dong-Sik
    • Proceedings of the KIEE Conference
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    • 2006.04b
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    • pp.188-190
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    • 2006
  • This paper describes the effects of air gap eccentricity in induction machines. Asymmetric electro-magnetic force caused by the frictional worn bearing, rotor misalignment and unbalanced rotor etc. generates an asymmetrical operation, vibration and electro-magnetic noise. The need for detection of these rotor eccentricities has pushed the development of monitoring methods with increasing sensitivity and noise immunity. In this paper, we focus on investigating the asymmetrical operation considering of unbalanced magnetic force in squirrel-cage induction motor with 380 [V], 7.5 [kW], 4P, 1,768 [rpm]. The effects of the rotor eccentricity, magnetic force are investigated by finite element method (FEM).

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A Study on the Feed Characteristics of Twist Friction Driver (Twist Friction Driver의 이송특성에 관한 연구)

  • Jeong, Jun-Hui;Lee, Eung-Suk;An, Dong-Yul
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.934-939
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    • 2004
  • This paper propose a study on the Feed Characteristics of Twist Friction Driver. We are using Twist Friction Driving mechanism system. The system consists of Twist Friction Driver elements such as driving shaft, driven roller, Spring for pre-load, Air bearing guide, Servo motor, and measuring devices such as Encoder of Servo motor, Laser interferometer, LVDT . The Twist Friction driver is mechanically simple and very quiet at high speed, and has low pre-load. So The Twist Friction driver can materialize an ultra precision feed-resolution. The feed characteristics of the driver is determined by slip and angular error, backlash.

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Single Parameter Fault Identification Technique for DC Motor through Wavelet Analysis and Fuzzy Logic

  • Winston, D.Prince;Saravanan, M.
    • Journal of Electrical Engineering and Technology
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    • v.8 no.5
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    • pp.1049-1055
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    • 2013
  • DC motors are widely used in industries like cement, paper manufacturing, etc., even today. Early fault identification in dc motors significantly improves its life time and reduces power consumption. Many conventional and soft computing techniques for fault identification in DC motors including a recent work using model based analysis with the help of fuzzy logic are available in literature. In this paper fuzzy logic and norm based wavelet analysis of startup transient current are proposed to identify and quantify the armature winding fault and bearing fault in DC motors, respectively. Results obtained by simulation using Matlab and Simulink are presented in this paper to validate the proposed work.