• Title/Summary/Keyword: Mortar properties

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Influences of Slag Replacement on the Properties of Shotcrete Using a Slurry-Type Set Accelerator (슬래그 혼입량이 슬러리형 급결제를 활용한 숏크리트 몰탈의 물성에 미치는 영향)

  • Kim, Hyunwook;Moon, Hoon;Kim, Ji-Hyun;Chung, Chul-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.5
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    • pp.389-396
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    • 2014
  • The set accelerator used for shotcrete at high pH environment often causes the dusting problem in practice. In this research, a slurry-type set accelerator was developed to avoid this problem and its effectiveness was investigated by applying it to shotcrete mortars. Set time, stiffening, compressive strength, and chloride ion penetration resistance were examined with different amounts of slag, used as partial replacement of cement. According to the experimental results, it was found that the earlier responses such as set time, stiffening, and 1-day compressive strength were probably affected by the amount of ettringite, formulated by the hydration between C12A7 and calcium sulfate polymorphs present in blast furnace slag. Whereas, it is believed that the result of compressive strength after 3 days was attributed to the hydration of tricalcium silicates. As for the results of a chloride ion penetration test, the partial replacement of cement with slag significantly reduced the total charge passed through the shotcrete mortar.

Durability Characteristics of Ternary Cement Matrix Using Ferronickel Slag According to the Alkali-Activators (알칼리 활성화제 종류별 페로니켈슬래그를 사용한 3성분계 시멘트 경화체의 내구특성)

  • Cho, Won-Jung;Park, Eon-Sang;Jung, Ho-Seop;Ann, Ki-Yong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.2
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    • pp.190-197
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    • 2020
  • This paper evaluates the mechanical properties and durability of cement matrix blended with mineral admixtures and ferronickel slag(FNS) powder which is an industrial b y-product during ferronickel smelting process. The hydration heat, pore structure, compressive strength, length change, rapid chloride penetration test(RCPT), and freezing and thawing resistance of ternary blended cement matrix were investigated and compared with ordinary portland cement matrix. The result showed that the compressive strength of ternary blended cement matrix using ferronickel slag powder and mineral mixture was low in strength compared to the reference concrete, but recovered to a certain extent by using alkali activator. Length change of cement mortar using FNS powder have shown less shrinkage occurs than the reference specimen. In addition, irrespective of using the alkali-activators, all ternary mix are indicative of the 'very low' range for chloride ion penetrability according to the ASTM C 1202, and the freeze-thaw resistance also showed excellent results.

The Properties of Multi-Component Blended High Fluidity Mortar (다성분계 고유동 모르타르의 특성)

  • Kim, Tae-Wan;Kang, Choonghyun;Bae, Ju-Ryong;Kim, In-Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.2
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    • pp.124-132
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    • 2018
  • This research presents the results of an investigation on the characteristic of multi-component blended high fluidity mortars. The binder was blended ordinary Portland cement(OPC), ground granulated blast furnace slag(GGBFS), calcium sulfoaluminate(CSA) and ultra rapid setting cement(URSC). The GGBFS was replaced by OPC from 30%(P7 series), 50%(P5 series) and 70%(P3 series), CSA and URSC was 10% or 20% mass. The superplasticizer of polycarboxylate type were used. A constant water-to-binder ratio(w/b)=0.35 was used for all mixtures. Test were conducted for mini slump, setting time, V-funnel, compressive strength and drying shrinkage. According to the experimental results, the contents of superplasticizer, V-funnel and compressive strength increases with an increase in CSA or URSC contents for all mixtures. Moreover, the setting time and drying shrinkage ratio decrease with and increase in CSA or URSC. CSA decreased dry shrinkage but URSC had less effect. However, the mixed binders of CSA and URSC had a large effect of reducing drying shrinkage by complementary effect. This is effective for improving the initial strength of URSC, and CSA is effective for the expansion and improvement of long-term strength.

Study on Optimum Mixture of Industrial By-Products for Lightweight Foamed Filler Production by Mixture Experimental Design (혼합물 실험계획법에 의한 경량기포 충전재 제조를 위한 산업부산물의 최적 배합 검토)

  • Woo, Yang-Yi;Park, Keun-Bae
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.1
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    • pp.37-43
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    • 2019
  • This research studied production of lightweight filling production for sink hole restoration utilizing various industrial by-products(2kinds of fly ash, petro-cokes CFBC ash, blast furnace slag fine particle). For this purpose, the mixed raw material properties(compressive strength) behaviors according to the blending ratio of industrial by-products were examined by applying the experimental design method and statistical analysis was performed using the commercial program MINITAB. Compressive strengths of industrial by-products were strongly dependent on blast furnace slag powder. Compressive strength(3days aging) was 3~11MPa depending on the amount of blast furnace slag powder used. The use of CFBC fly ash was evaluated to have the least effect on compressive strength. In addition, the compressive strength and the coefficient of permeability were measured by preparing foamed concrete for the experimental batch 1 condition in the mixture experimental design. In this case, the bulk density is 0.9 to 1.0, the apparent porosity is 30 to 50%, the compressive strength(3days old) is 1 to 2MPa, and the permeability coefficient is $10^{-2}$ to $10^{-3}cm/sec$.

The Effect of Supercritical Carbonation on Quality Improvement of Recycled Fine Aggregate (초임계 탄산화 반응이 순환잔골재의 품질개선에 미치는 영향)

  • Heo, Seong-Uk;Kim, Ji-Hyun;Chung, Chul-Woo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.1
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    • pp.33-40
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    • 2021
  • The objective of this work is to prove a possibility of void f illing through a carbonation f or the purpose of improving the quality of recycled aggregate. Carbonation can permanently immobilize CO2, which is a greenhouse gas, and thus provides additional benefit on environment. In this work, recycled fine aggregate was reacted using gaseous CO2 and supercritical CO2(scCO2) in a closed chamber, and the changes in physical properties of the recycled f ine aggregate bef ore and af ter carbonation were analyzed using the apparent density, skeletal density, pH, and FE-SEM measurements. Thereafter, a mortar specimen was prepared and a compressive strength was measured. According to the experimental results, it was found that the increase in the apparent density and the true density was higher by the reaction with scCO2, which was conducted at high temperature and high pressure compared to the reaction with gaseous CO2. In addition, the pH of the eluted water was found to have a larger initial decrease than that observed with samples from reaction by gaseous CO2. The shape and amount of calcium carbonate crystals were also found to be larger than that from gaseous CO2. The increase in compressive strength was the largest when using recycled fine aggregate reacted with scCO2. It was clear that quality improvement of recycled fine aggregate was higher with scCO2 than with gaseous CO2.

Experimental Study on Evaluating Early-age Strength and Stiffness Characteristics of Controlled Low Strength Material (유동성 채움재의 조기 강도 및 강성 특성 평가를 위한 실험적 연구)

  • Son, Dong Geon;Jeong, In Up;Kim, Dong-Ju;Byun, Yong-Hoon
    • Journal of the Korean Geosynthetics Society
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    • v.20 no.4
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    • pp.133-140
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    • 2021
  • There are few attempts to estimate the strength and stiffness of controlled low strength material (CLSM) using existing field-testing methods. The objective of this study is to evaluate the resilient modulus of CLSM by using the Light Weight Deflectometer (LWD) and investigate the relationships between the resilient modulus from LWD and the unconfined compressive strength (UCS) and secant modulus of elasticity from unconfined compressive test. Five CLSMs with different mix designs are used to evaluate the flowability and the stiffening of the CLSM in the flow and Vicat needle tests, respectively. To evaluate the early strength and stiffness characteristics, unconfined compressive tests are performed using the CLSM specimens cured for 1 and 7 days. LWD tests are carried out to estimate the resilient modulus of the CLSM specimens. The experimental results show that for the curing time of 1 day, the UCS and secant modulus of elasticity generally increase with the fast setting mortar content (FC). The CLSM specimen with the highest FC shows the significant increase in the UCS and secant modulus of elasticity along the curing time. Overall, the resilient modulus for the curing time of 1 day increases with the FC, while that for the curing time of 7days decreases with an increase in the FC. From the results, the linear relationships between the resilient modulus and UCS and secant modulus of elasticity are established.

A Effect of Chemical Composition and Replacement Ratio of Limestone Admixture on Initial Cement Characteristics (석회석 혼합재의 화학성분과 치환량이 시멘트 초기 물성에 미치는 영향)

  • Dong-Kyun Suh;Gyu-Yong Kim;Jae-Won Choi;Kyung-Suk Kim;Ji-Wan Woo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.440-448
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    • 2023
  • Utilizing admixture, which is one of the raw material replacement method in the cement industry, is expected to be easily and quickly put to practical use as it is relatively more accessible than other methods. Among cement admixtures, limestone powder is reported to be able to improve cement performance through nucleation effects, chemical effects, and filler effects, so it is a material expected to be suitable as a cement admixture. Meanwhile, as high-quality limestone is depleted around the world, the use of limestone with clay or high magnesia (MgO) content is becoming increasingly inevitable. Therefore, in this study, we attempted to evaluate the suitability of limestone cement as a admixture by measuring the basic properties of limestone cement mixed with limestone of different qualities commonly used in Korea. As a result, the effect of alite reaction promotion was confirmed regardless of the chemical composition of the limestone binder. However, the dilution effect depending on the substitution amount was greater than the chemical composition. It is believed that normal-grade limestone can be used as a mixture as long as the limestone content in cement is within 15 % in this scope of study. In the future, we plan to evaluate the impact of the chemical composition of the limestone mixture through additional experiments depending on the chemical composition of cement.

Predicting the splitting tensile strength of manufactured-sand concrete containing stone nano-powder through advanced machine learning techniques

  • Manish Kewalramani;Hanan Samadi;Adil Hussein Mohammed;Arsalan Mahmoodzadeh;Ibrahim Albaijan;Hawkar Hashim Ibrahim;Saleh Alsulamy
    • Advances in nano research
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    • v.16 no.4
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    • pp.375-394
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    • 2024
  • The extensive utilization of concrete has given rise to environmental concerns, specifically concerning the depletion of river sand. To address this issue, waste deposits can provide manufactured-sand (MS) as a substitute for river sand. The objective of this study is to explore the application of machine learning techniques to facilitate the production of manufactured-sand concrete (MSC) containing stone nano-powder through estimating the splitting tensile strength (STS) containing compressive strength of cement (CSC), tensile strength of cement (TSC), curing age (CA), maximum size of the crushed stone (Dmax), stone nano-powder content (SNC), fineness modulus of sand (FMS), water to cement ratio (W/C), sand ratio (SR), and slump (S). To achieve this goal, a total of 310 data points, encompassing nine influential factors affecting the mechanical properties of MSC, are collected through laboratory tests. Subsequently, the gathered dataset is divided into two subsets, one for training and the other for testing; comprising 90% (280 samples) and 10% (30 samples) of the total data, respectively. By employing the generated dataset, novel models were developed for evaluating the STS of MSC in relation to the nine input features. The analysis results revealed significant correlations between the CSC and the curing age CA with STS. Moreover, when delving into sensitivity analysis using an empirical model, it becomes apparent that parameters such as the FMS and the W/C exert minimal influence on the STS. We employed various loss functions to gauge the effectiveness and precision of our methodologies. Impressively, the outcomes of our devised models exhibited commendable accuracy and reliability, with all models displaying an R-squared value surpassing 0.75 and loss function values approaching insignificance. To further refine the estimation of STS for engineering endeavors, we also developed a user-friendly graphical interface for our machine learning models. These proposed models present a practical alternative to laborious, expensive, and complex laboratory techniques, thereby simplifying the production of mortar specimens.

Experimental Studies on the Properties of Mortars by Foaming Agent (기포제(起泡劑)를 사용(使用)한 모르터의 제성질(諸性質)에 관(關)한 실험적(實驗的) 연구(硏究))

  • Ahn, Young Durg;Kang, Sin Up
    • Korean Journal of Agricultural Science
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    • v.12 no.2
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    • pp.292-308
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    • 1985
  • This study was performed to obtain the basic data which can be applied to the use of foamed mortars using foaming agent of prefoamed type. The data was based on the properties of foamed mortars depending upon various mixing ratios of cement to fine aggregates, flow values and foam-cement ratio to compare those of cement mortar. The results obtained were summarized as follow; 1. At the mixing ratio of 1:0 and the foam-cement ratio of 6.00%, the increasing rate of water-cement ratio was 25% by flow $200{\pm}5mm$, 28% by flow $240{\pm}5mm$ and 32% by flow $280{\pm}5mm$. But it decreased as the mixing ratio gets poorer. The result showed that water amount increased because of the high viscosity caused by the increase of foam-cement ratio. The decrease of water-cement ratio was the greatest when the foam-cement ratio was 1.50%. 2. Absolute aridity bulk density of foamed mortars decreased with the increase of foam-cement ratio and the decrease of flow values. 3. Generally, compressive, tensile and bending strenghs of foamed mortars decreased with the decrease of flow values and the increase of foam-cement ratio. 4. The compressive strength was in proportion to tensile strength. It was estimated that the compressive strength was 8.8 times of tensile strength. The compressive strength was in proportion to bending strength. It was estimated that the compressive strength was 4.0 times of bending strength. The bending strength was in proportion to tensile strength. It was estimated that the bending strength was 2.1 times of tensile strength. 5. At the mixing ratio of 1:1 the lowest absorption rates were showed by foamed mortars, respectively. It was significantly higher at the early stage of immersed water.

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Fermentation Properties of Young Radish Kimchi Prepared Using Young Radish Cultivated in the Soil Containing Sulfur and It's Inhibitory Effect on the Growth of AGS Human Gastric Adenocarcinoma Cells (유황처리 열무로 제조한 열무김치의 특성과 인체 위암세포의 성장억제효과)

  • Kong, Chang-Suk;Bak, Soon-Sun;Rhee, Sook-Hee;Rho, Chi-Woong;Kim, Nak-Ku;Choi, Keyng-Lag;Park, Kun-Young
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.35 no.2
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    • pp.158-163
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    • 2006
  • Young radishes (YR, yeolmu in Korean) were cultivated in the soil with and without sulfur. YR-Control (without sulfur) was grown in the normal soil. YR were grown in the soil with $1,818\;g/m^3$ sulfur (YR-A) and $1,818\;g/m^3$ sulfur added lime mortar (YR-B) on it, respectively. Also, we prepared YR kimchis using YR-Control, YR-A and YR-B. The kimchis were fermented at $5^{\circ}C$ for 8 weeks. The growth inhibitory effects of AGS human gastric adenocarcinoma cells of the YR samples and kimchis were investigated. YR kimchis after $4\~5$ weeks at $5^{\circ}C$ showed higher acidity of $0.88\~1.20\%$ with pH $4.3\~4.5$ and the YR kimchis kept approximately pH 4.0 until 8 weeks. The kimchi A and B using YR-A and YR-B showed faster fermentation time, higher level of Leuconostoc sp. and lower level of Lactobacillus sp. during the fermentation, comparing to the control kimchi using YR-Control. Juices from YR-A and YR-B showed higher growth inhibitory effects of AGS human gastric adenocarcinoma cells than the juice from YR-Control at the same concentration. The growth inhibitory effect of YR-A was similar to that of the YR-B. The kimchi A and B juices also exhibited higher inhibitory effects $(74\%)$ on the growth of AGS human gastric adenocarcinoma cells than that of the control kimchi $(57\%)$ at the higher concentration of $20{\mu}L/assay$. Methanol extracts from the YR-kimchis also led to the similar results to the results of the juices. These results suggested that preparing of kimchi using differently cultivated YR especially in the soil with sulfur, which can help to synthesize sulfur-containing compounds, could increase the growth inhibitory effects of AGS human gastric adenocarcinoma cells.