• 제목/요약/키워드: Monolith catalyst reactor

검색결과 13건 처리시간 0.025초

광촉매 반응치 설계를 위한 기초 연구 (A Fundamental Study for a Photocatalytic Reactor Design)

  • 손건석;윤승원;고성혁;김대중;송재원;이귀영
    • 한국자동차공학회논문집
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    • 제10권2호
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    • pp.40-47
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    • 2002
  • Because UV wavelength lights can activate photocatalysts, plasma is used as a light source of a photocatalytic reactor. Even though plasma has good intensity for photo reaction, substrate of catalyst coating was limited by the geometry of plasma generator. Usually bead type substrate was used for a pack bed type reactor. Honeycomb monolith type substrate was used with UV lamps instead plasma, due to the light penetration the honeycomb monolith length was too short to show good activity In this study a photocatalytic reactor, which is using a honeycomb monolith substrate, was investigated with plasma as an activation light source. As a parametric study the effects of 1311owing factors on plasma generation and power consumption are examined; supply voltage, substrate length, environment condition, catalyst loading and ratio. Using the test results, the practicability test was done with simulated synthetic gases representing bad smells and automotive exhaust gases.

세라믹 벌집형 담체를 사용한 광촉매 반응기의 플라즈마 생성에 관한 연구 (A Study of Non-thermal Plasma Generation on a Photocatalytic Reactor Using a Ceramic Honeycomb Monolith Substrate)

  • 손건석;윤승원;고성혁;김대중;송재원;이귀영
    • 한국자동차공학회논문집
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    • 제10권2호
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    • pp.48-54
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    • 2002
  • Since photocatalysts are activated by lights of UV wavelengths, plasma is alternatively used as a light source for a photocatalytic reactor. Light intensity generated by plasma is proportional to the surface area of catalytic material, and this, in many practical applications, is prescribed by the geometry of a plasma generator. Thus, it is crucial to increase the surface area far sufficient light intensity for photocatalytic reaction. For example, in a pack-bed type reactor, multitudes of beads are used as a substrate in order to increase the surface area. Honeycomb monolith type substrate, which has very good surface area to volume ratio, has been difficult to apply plasma as a light source due to the fact that light penetration depth through the honeycomb monolith was too short to cover sufficient area, thus resulting in poor intensity for photocatalytic reaction. In this study, nonthermal plasma generation through a photocatalytic reactor of honeycomb monolith substrate is investigated to lengthen this short penetration depth. The ceramic honeycomb monolith substrate used in this study has the same length as a three way catalyst used fur automotive applications, and it is shown that sufficient light intensity for photocatalytic reaction can also be obtained with honeycomb monolith type reactor.

전산 모델링을 통한 모노리스 촉매형 메탄화 반응기의 성능 특성 연구 (Computer Simulation of Methanation Reactor with Monolith Catalyst)

  • 지준화;김성철;홍진표
    • 한국수소및신에너지학회논문집
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    • 제25권4호
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    • pp.425-435
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    • 2014
  • Simulation studies on catalytic methanation reaction in externally cooled tubular reactor filled with monolithic catalysts were carried out using a general purpose modelling tool $gPROMS^{(R)}$. We investigated the effects of operating parameters such as gas space velocity, temperature and pressure of feeding gas on temperature distribution inside the reactor, overall CO conversion, and chemical composition of product gas. In general, performance of methanation reaction is favored under low temperature and high pressure for a wide range of their values. However, methane production becomes negligible at temperatures below 573K when the reactor temperature is not high enough to ignite methanation reaction. Capacity enhancement of the reactor by increasing gas space velocity and/or gas inlet pressure resulted no significant reduction in reactor performance and heat transfer property of catalyst.

제철소 적용을 위한 저온형 금속지지체 탈질 코팅촉매 최적화 연구 (An Optimization Study on a Low-temperature De-NOx Catalyst Coated on Metallic Monolith for Steel Plant Applications)

  • 이철호;최재형;김명수;서병한;강철희;임동하
    • 청정기술
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    • 제27권4호
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    • pp.332-340
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    • 2021
  • 최근 사업장 질소산화물(NOx) 배출허용기준 강화(2019년 1월 적용)에 따라 다량 배출사업장에서 배출되는 질소산화물을 배출허용기준 이하로 만족하기 위한 노력이 필요하다. 대표적인 질소산화물 저감 방법으로 선택적 촉매 환원법(selective catalytic reduction, SCR)을 주로 사용하고 있으며, 일반적으로 세라믹 허니컴(ceramic honeycomb) 촉매를 사용하고 있다. 본 연구에서는 높은 열적 안정성과 기계적 강도를 가지는 금속지지체 탈질 코팅촉매를 적용하여 제철소에서 배출되는 질소산화물를 저감하기 위한 연구를 수행하였다. 금속지지체 코팅촉매는 최적화된 촉매슬러리(catalyst slurry) 코팅방법을 통해 제조하였고, 내마모 시험과 굽힙 시험을 통해 코팅된 촉매가 균일하고 강건하게 부착되어 있음을 확인하였다. 금속지지체가 가지는 우수한 열전도 특성으로 인해 저온영역(200 ~ 250 ℃)에서 세라믹 허니컴 촉매보다도 우수한 탈질효율을 보였다. 또한 경제적인 촉매 설계를 위해 금속지지체 표면 상에 코팅되는 촉매의 최적 코팅량을 확인하였다. 이러한 연구결과를 바탕으로 제철소 배기가스 모사환경에서 상용급 금속지지체 코팅촉매에 대한 준파일럿 탈질 성능평가를 수행하였고, 저온영역(220 ℃)에서도 배출허용기준치(60 ppm 이하)을 만족하는 우수한 성능을 나타내었다. 따라서 물리화학적 특성이 우수한 금속지지체 코팅촉매가 최소량의 촉매 사용으로도 우수한 탈질 성능을 나타내었으며, 넓은 비표면적을 가지는 고밀도 금속지지체 적용을 통해 배연 탈질 촉매 반응기의 콤팩트화 및 소형화가 가능하였다. 이러한 결과를 바탕으로, 본 연구에서 사용된 금속지지체 코팅촉매는 제철소뿐만 아니라 화력발전, 소각장, 선박, 건설기계 등 다양한 산업 분야에 적용할 수 있는 새로운 형태의 촉매가 될 것이다.

1 Nm3/h급 연료 변환시스템에서 메탄의 자열 개질반응 (Autothermal Reforming Reaction at Fuel Process Systems of 1Nm3/h)

  • 구정분;신장식;양정민;이종대
    • Korean Chemical Engineering Research
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    • 제50권5호
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    • pp.802-807
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    • 2012
  • 본 연구에서는 메탄으로부터 합성가스를 만드는 자열 개질(Autothermal reforming)반응 특성을 Ni (15 wt%)-Ru (1 wt%)/$Al_2O_3$-MgO 금속모노리스 촉매체와 전기 발열식 촉매를 사용하여 조사하였다. 자체 가동 형 반응기는 자열 개질 반응기에 $700^{\circ}C$ 반응물을 공급하는데 걸리는 start-up 시간이 2분 이내였다. 반응물의 $O_2/CH_4$$H_2O/CH_4$ 비가 메탄의 전환율과 반응기의 온도 분포에 미치는 영향은 매우 크다. 반응기의 온도는 $H_2O/CH_4$ 비가 감소할수록 흡열반응에서 발열반응으로 전환되어 증가한다. 또한 $H_2O/CH_4$ 비가 증가함에 따라 수성가스화 전이반응에 의하여 생성물 중에 $CO_2$양이 증가한다. $GHSV=10,000\;h^{-1}$, 반응물 조성($H_2O/CH_4=0.6$$O_2/CH_4=0.5$)의 자열 개질반응에서, 97%의 메탄의 전환율을 얻었으며, 반응기의 온도는 $600^{\circ}C$로 유지되었다. 이 반응조건에서 170 cc 금속모노리스 촉매체를 충진한 반응기에서 자열개질 반응으로 생성된 최대 합성가스의 유량은 $0.94\;Nm^3/h$ 이었다.

모노리스를 이용한 과산화수소 단일추진제 추력기 개발 (Development of $H_2O_2$ Monopropellant Thruster with Monolith Support)

  • 안성용;진정근;권세진
    • 한국추진공학회지
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    • 제11권1호
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    • pp.18-26
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    • 2007
  • 마이크로위성의 임무능력 향상을 위한 과산화수소 단일추진제 마이크로 추력기를 개발하였다. 단일 추진제 추력기의 핵심 요소인 촉매를 모노리스 지지체에 담지/제작하였으며 특성속도 효율, 반응지연 시간 측정을 통해 추력기 성능평가를 수행하였다. 실험결과 정상상태 설계 유량에서 96.0%의 높은 특성속도 효율을 확인하였다.

이원 촉매를 이용한 과산화수소 가스발생기 (Hydrogen Peroxide Gas Generator with Dual Catalyst Beds)

  • 랑성민;안성용;권세진;권혁모
    • 한국항공우주학회지
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    • 제34권3호
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    • pp.87-92
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    • 2006
  • 고농도 과산화수소는 별도의 산화제가 필요치 않은 단일추진제로써 상온에서 액상인 장점이 있어 다양한 장치의 추진제로 이용되고 있다. 본 연구에서는 상온에서의 시동 성능 보완을 위해 이원 촉매층을 이용한 실험적인 연구를 수행하였다. 상온에서의 뛰어난 성능을 바탕으로 $K_2MnO_4$를 도입부의 촉매로 선정하였으며 이를 위해 알루미나 졸-겔법을 이용한 새로운 코팅법을 개발하였다. 가스발생기를 이용한 반응실험을 통해 설계유량에 적합한 기화기의 길이를 결정하였고 이를 이용한 이원 촉매 가스발생기의 성능평가를 수행하였다. 성능평가 결과, $10^{\circ}C$ 이하의 온도에서 냉시동(cold-start)에 성공하였으며 높은 분해효율을 확인하였다.

Ni-Ru/$Al_2O_3$-MgO 금속 모노리스 촉매체를 이용한 메탄의 자열 개질반응 (Autothermal Reforming Reaction of Methane using Ni-Ru/$Al_2O_3$-MgO Metallic Monolith Catalysts)

  • 이창호;이태준;신장식;이종대
    • 한국응용과학기술학회지
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    • 제28권3호
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    • pp.321-328
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    • 2011
  • The autothermal reforming reaction of methane was investigated to produce hyd rogen with Ni/$CeO_2-ZrO_2$, Ni/$Al_2O_3$-MgO and Ni-Ru/$Al_2O_3$-MgO catalysts. Honeycomb metalli c monolith was applied in order to obtain high catalytic activity and stability in autothermal r eforming. The catalysts were characterized by XRD, BET and SEM. The influence of various catalysts on hydrogen production was studied for the feed ratio($O_2/CH_4$, $H_2O/CH_4$). The $O_2/CH_4$ and $H_2O/CH_4$ ratio governed the methane conversion and temperature profile of reactor. Th e reactor temperature increased as the reaction shifted from endothermic to exothermic reactio n with increasing $O_2/CH_4$ ratio. Among the catalysts used in the experiment, the Ni-Ru/$Al_2O_3$-MgO catalyst showed the highest activity. The 60% of $CH_4$ conversion was obtained, and th e reactor temperature was maintained $600^{\circ}C$ at the condition of GHSV=$10000h^{-1}$ and feed ratio S/C/O=0.5/1/0.5.

세라믹 모노리스에 담지된 CuO와 ZnO계 촉매에 의한 이산화탄소의 메탄올로의 전환에 관한 연구 (Study on Conversion of Carbon Dioxide to Methyl Alcohol over Ceramic Monolith Supported CuO and ZnO Catalysts)

  • 박철민;안원주;조웅규;송진훈;김기중;정운조;손보균;안병권;정민철;박권필;안호근
    • 한국대기환경학회지
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    • 제29권1호
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    • pp.97-104
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    • 2013
  • Methyl alcohol is one of the basic intermediates in the chemical industry and is also being used as a fuel additive and as a clean burning fuel. In this study, conversion of carbon dioxide to methyl alcohol was investigated using catalytic chemical methods. Ceramic monoliths (M) with $400cell/in^2$ were used as catalyst supports. Monolith-supported CuO-ZnO catalysts were prepared by wash-coat method. The prepared catalysts were characterized by using ICP analysis, TEM images and XRD patterns. The catalytic activity for carbon dioxide hydrogenation to methyl alcohol was investigated using a flow-type reactor under various reaction temperature, pressure and contact time. In the preparation of monolith-supported CuO-ZnO catalysts by wash-coat method, proper concentration of precursors solution was 25.7% (w/v). The mixed crystal of CuO and ZnO was well supported on monolith. And it was known that more CuO component may be supported than ZnO component. Conversion of carbon dioxide was increased with increasing reaction temperature, but methyl alcohol selectivity was decreased. Optimum reaction temperature was about $250^{\circ}C$ under 20 atm because of the reverse water gas shift reaction. Maximum yield of methyl alcohol over CuO-ZnO/M catalyst was 5.1 mol% at $250^{\circ}C$ and 20 atm.

벽유동 방식 담체를 사용하는 SCR 촉매 반응기에서 재 퇴적이 변환 효율에 미치는 영향에 대한 연구 (Impact of Ash Deposit on Conversion Efficiency of Wall Flow Type Monolithic SCR Reactor)

  • 박수열
    • 동력기계공학회지
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    • 제17권1호
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    • pp.27-35
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    • 2013
  • SCR (Selective Catalytic Reduction) on DPF (Diesel Particulate Filter) is a multi-functional after-treatment device which integrates soot filtration and DeNOx function into a single can. Because of its advantage in package and cost, the SCR on DPF is considered as a potential candidate for future application. It inherently employes wall flow type monolithic reactor so ash included in exhaust gas may deposit inside the inlet channel of this device. This study is intended to identify the impact of ash deposit on SCR reaction under wall flow type monolithic reactor. Simulation approach is used so relevant species transport equations for wall flow type monolith is derived. These equations can be solved together with momentum conservation equations and give solution for conversion performance. Both ash deposit and clean catalyst case are simulated and comparison of these two cases gives an insight for the impact of ash deposit on conversion performance. Ash deposit can be classified as ash layer and ash plug. and impact of ash deposit is described along with different morphology of ash deposit.