• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 2003년도 추계학술대회
• /
• pp.30-35
• /
• 2003

Recently, with the rapid growth of information technology, many studies have been performed to implement web-based manufacturing system. Such technologies are expected to meet the need of many manufacturing industries those want to adopt E-manufacturing system for the construction of globalization, agility, digitalization to cope with the rapid changing market requirements. In this research, areal-time web-based machine tool and machining process monitoring system is developed as a first step fur implementing I-manufacturing system. In this system, main spindle motor current and feed current are measured using hall sensors. And the relationship between the cutting force and the spindle motor RMS current at various spindle rotational speed is obtained. Also, a rule-based expert system is developed in order to monitor the machining process effectively. Finally, developed system is applied to real machining process to verify the effectiveness.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2000년도 추계학술대회 논문집
• /
• pp.233-238
• /
• 2000

CNC machine tool is assembled by central processor, PLC(Programmable Logic Controller), and actuator. The sequential control of machine generally controlled by a PLC. The main fault occured at PLC in 3 control parts. In LC faults, operational fault is charged over 70%. This paper describes diagnosis model and data processing for remote monitoring and diagnosis system in machine tools with open architecture controller. Two diagnostic models based on the ladder diagram. Logical Diagnosis Model(LDM), Sequential Diagnosis Model(SDM), are proposed. Data processing structure is proposed ST(Structured Text) based on IEC1131-3. The faults from CNC are received message form open architecture controller and faults from PLC are gathered by sequential data.. To do this, CNC and PLC's logical and sequential data is constructed database.

• Applied Science and Convergence Technology
• /
• 제23권6호
• /
• pp.328-339
• /
• 2014

In this article, plasma monitoring tools and mulivariate analysis techniques were reviewed. Optical emission spectroscopy was reviewed for a chemical composition analysis tool and RF V-I probe for a physical analysis tool for plasma monitoring. Multivariate analysis techniques are discussed to the sensitivity improvement. Principal component analysis (PCA) is one of the widely adopted multivariate analysis techniques and its application to end-point detection of plasma etching process is discussed.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2002년도 추계학술대회 논문집
• /
• pp.37-41
• /
• 2002

This study has been focused on the development of an open architecture CNC system and integration of core application technology for machine tool such as a remote monitoring/diagnosis system, NURBS interpolation, and cutting process simulation. To do this, we have developed a comprehensive CNC software including the basic HMI, screen editor, ASF, and visual builder. As a control hardware system for machine tool, the universal I/O module and CNC main unit have been developed. Then the remote monitoring/diagnosis system and NURBS interpolation have been implemented in the CNC software. The cutting simulation software will be used for enhancing the productivity of machine tools. Through a simulator and test bed, the whole technology has been verified.

• 한국정밀공학회지
• /
• 제14권3호
• /
• pp.75-81
• /
• 1997

Automatic monitoring the cutting state is one of the important problems to increase the reliability of modern machining processes. In this study, cutting force signals were used in order to monitor the tool wear and fracture in the turning process. Turning experiments were performed using cemented carbide insert tools(K20) and STS304 steel as a workpiece. Cutting force signal characteristics and histogram analysis method were used to recognize the cutting states. It was found that tool wear and fracture can be diagnosed from the cutting force signal coefficient of variation(C.V.) and histogram analysis.

• 정보교육학회논문지
• /
• 제2권2호
• /
• pp.245-251
• /
• 1998

본 논문에서는 RDL/PAL 인터페이스와 사건표현식을 지원하는 성능 감시 도구를 설계하였다. RDL/PAL은 성능 감시 도구의 사건 추적층과 성능 분석층간의 인터페이스를 제공하고, 임의의 추적 양식에 접근하여 사건 데이터를 추출해낼 수 있다. 또한, 사건표현식은 일반적인 프로그래밍 언어와 유사한 형태로 구성되어 프로그래머가 원하는 성능 분석 결과를 쉽게 얻을 수 있다. 프로그래머는 본 논문에서 구현한 성능 감시 도구를 이용하여 추적 양식에 관계없이 다양한 성능 분석을 할 수 있다는 장점을 가지고 있다.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2003년도 춘계학술대회 논문집
• /
• pp.338-342
• /
• 2003

Hybrid machine is based on hardware technologies of machine tool and software technologies of open architecture controller. In machining technology, combination technology of turning, milling, and grinding and in machining energy technology. combination of mechanical, electrical, and chemical technology are developed. This paper describes hybrid machine technology for combination of machining, on-machine measurement, on-machine CAM, and on-machine remote monitoring and control in open architecture controller environment. For on-machine measurement, non-contact measurement technology based on CAD information is developed. For on-machine CAM, interactive CAM program for automatic NC program generation and tool path simulation is developed. For generation on-machine remote monitoring and control, suitable interface method between web program and CNC is proposed. The developed hybrid machine technology is implemented in 3 axes milling machine for evaluation of operablity.

• 한국정밀공학회지
• /
• 제13권6호
• /
• pp.168-176
• /
• 1996

A diagnosis system which can monitor tool breakage and chipping in real time was developed using a DSP(Digital Signal Processor) board in face milling operation. AR modelling and band energy method were used to extract the feature of tool states from cutting force signals. Artificial neural network embedded on DSP board discriminates different patterns from features got after signal processing. The features extracted from AR modelling are more accurate for the malfunction of a process than those from band energy method, even though the computing speed of the former is slow. From the processed features, we can construct the real time diagnosis system which monitors malfunction by using a DSP board having a parallel processing capability.

• 대한전기학회:학술대회논문집
• /
• 대한전기학회 1997년도 하계학술대회 논문집 A
• /
• pp.358-360
• /
• 1997

The train control and monitoring system(TCMS) is an on board computer system in railway vehicles performing the control, supervisory and diagnostic functions of the complete train. This system replaces a lot of hardwired relays and minimizes the necessaries vehicle wiring thus increasing the reliability of the train. In this paper, we proposed a software design technique of TCMS using CASE tool (SAO+). The TCMS functions are implemented in software easily programmed, using a functional block, graphic programming language. We applied the compressor air module to a case study.

• 한국음향학회:학술대회논문집
• /
• 한국음향학회 2002년도 하계학술발표대회 논문집 제21권 1호
• /
• pp.209-212
• /
• 2002

The wear process of end mill is a so complicated process that a more reliable technique is required for the monitoring and controling the tool life and its performance. This research presents a new tool wear monitoring method based on the sound signal generated on the machining. The experiment carried out continuous-side-milling for 4 cases using the high-speed steel slot drill under wet condition. The sound pressure was measured at 0.5m from the cutting zone by a dynamic microphone, and was analyzed at frequency domain. The tooth passing frequency appears as a harmonics form, and end mill wear is related with the first harmonic. It can be concluded from the result that the tool wear is correlate with the intensity of the measured sound at tooth passing frequency estimation of end mill wear using sound is possible through frequency analysis at tooth passing frequency under the given circumstances.